ITAC Assessment: UM0126
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ITAC Assessment: UM0126
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Assessment Year 1998
Principal Product Die-Cast Machines
NAICS
n/a
SIC 3542: Machine Tools, Metal Forming Types
Sales Range $50
M
to 100
M
# of Employees 253
Plant Area 119,952
ft2
Annual Production 62
pieces
Production Hrs. Annual 6,311
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $151,942 4,604,631
kWh
Electricity Demand $87,445 12,384
kW-mo/yr
Electricity Fees $9,167 -
Natural Gas $99,570 24,729
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $449,086 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $246,385

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $7,401 $25,843 $4,913
148,886
kWh
$2,488
-
kW-mo/yr
- - -
02 2.7111: Reduce illumination to minimum necessary levels $5,221 $938 $5,221
158,265
kWh
- - - -
03 2.7243: Improve air circulation with destratification fans / other methods $20,053 $5,250 - - $20,053
-
MMBtu
- -
04 2.8113: Purchase gas directly from a contract gas supplier $24,729 $250 - - $24,729
-
MMBtu
- -
05 2.3192: Use fossil fuel powered generator during peak demand periods $21,553 $80,000 $29,547
895,369
kWh
$16,944
-
kW-mo/yr
$(-24,938.0)
-
MMBtu
- -
06 2.4221: Install compressor air intakes in coolest locations $862 $1,000 $862
26,084
kWh
- - - -
07 2.2437: Recover waste heat from equipment $9,603 $2,000 - - $9,603
-
MMBtu
- -
08 2.4231: Reduce the pressure of compressed air to the minimum required $2,264 $1,800 $2,264
68,581
kWh
- - - -
09 3.4115: Recover and reuse cooling water $6,202 $4,500 - - - $6,202
-
Tgal
-
10 4.711: Initiate a total quality management program $200,000 - - - - - $200,000
11 4.521: Clear and rent existing space $151,198 $5,000 $2,666
80,891
kWh
- $25,433
-
MMBtu
- $123,099
TOTAL RECOMMENDED $449,086 $126,581 $45,473
1,378,076
kWh
$19,432
-
kW-mo/yr
$54,880
-
MMBtu
$6,202
-
Tgal
$323,099
TOTAL IMPLEMENTED $246,385 $40,393 $8,039
243,551
kWh
$2,488
-
kW-mo/yr
$29,656
-
MMBtu
$6,202
-
Tgal
$200,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs