ITAC Assessment: UM0077
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ITAC Assessment: UM0077
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Assessment Year 1997
Principal Product Industrial Plating
NAICS
n/a
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $5
M
to 10
M
# of Employees 79
Plant Area 63,000
ft2
Annual Production 132,583,100
lb
Production Hrs. Annual 7,344
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $283,752 4,235,346
kWh
Electricity Demand $84,183 17,604
kW-mo/yr
Electricity Fees $(-5,257.0) -
Natural Gas $242,233 72,218
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $110,385 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,948

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Primary Product Savings
01 2.4133: Use most efficient type of electric motors $171 $150 $156
2,052
kWh
$15
-
kW-mo/yr
- - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $5,736 $8,779 $5,188
69,461
kWh
$548
-
kW-mo/yr
- - - -
03 2.2511: Insulate bare equipment $1,162 $306 - - $1,162
-
MMBtu
- - -
04 2.7447: Install vinyl strip / high speed / air curtain doors $4,126 $3,838 - - $4,126
-
MMBtu
- - -
05 3.4111: Use closed cycle process to minimize waste water production $30,942 $140,140 - - - $30,942
-
Tgal
- -
06 4.511: Expand operations into unused space $6,915 $320 - - - - $6,915 -
07 3.2161: Closely monitor chemical additions to increase bath life $61,333 $480 - - - - - $61,333
TOTAL RECOMMENDED $110,385 $154,013 $5,344
71,513
kWh
$563
-
kW-mo/yr
$5,288
-
MMBtu
$30,942
-
Tgal
$6,915 $61,333
TOTAL IMPLEMENTED $16,948 $13,087 $5,344
71,513
kWh
$563
-
kW-mo/yr
$4,126
-
MMBtu
- $6,915 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs