ITAC Assessment: UM0072
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ITAC Assessment: UM0072
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Assessment Year 1996
Principal Product Springs, Stampings and Metal Formed Parts
NAICS
n/a
SIC 3493: Steel Springs, Except Wire
Sales Range $10
M
to 50
M
# of Employees 86
Plant Area 38,000
ft2
Annual Production 180,000,000
pieces
Production Hrs. Annual 4,420
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $98,957 990,035
kWh
Electricity Fees $(-33.0) -
Natural Gas $10,821 2,699
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $13,963 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,725

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Primary Product Savings
01 2.4133: Use most efficient type of electric motors $800 $825 $800
7,913
kWh
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $4,102 $8,496 $4,102
41,032
kWh
- -
03 2.3212: Optimize plant power factor $4,048 $250 - $4,048 -
04 2.4221: Install compressor air intakes in coolest locations $690 $1,200 $690
7,034
kWh
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,823 $450 $1,823
18,171
kWh
- -
06 4.123: Reduce defects by reducing product tipping $2,500 $80 - - $2,500
TOTAL RECOMMENDED $13,963 $11,301 $7,415
74,150
kWh
$4,048 $2,500
TOTAL IMPLEMENTED $6,725 $9,771 $6,725
67,116
kWh
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs