ITAC Assessment: UM0058
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ITAC Assessment: UM0058
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Assessment Year 1996
Principal Product Automotive Stampings and Assembly
NAICS
n/a
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 80,000
ft2
Annual Production 60,000,000
pieces
Production Hrs. Annual 7,344
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $346,068 11,443,435
kWh
Electricity Demand $338,023 28,706
kW-mo/yr
Electricity Fees $38,942 -
Natural Gas $28,674 6,758
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $44,263 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,147

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (non-haz) Savings
01 2.4133: Use most efficient type of electric motors $1,573 $3,037 $1,007
33,998
kWh
$566
-
kW-mo/yr
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $885 $3,074 $338
11,430
kWh
$547
-
kW-mo/yr
- -
03 2.3212: Optimize plant power factor $21,041 $15,570 - $16,339
-
kW-mo/yr
$4,702 -
04 2.4221: Install compressor air intakes in coolest locations $689 $1,200 $441
14,947
kWh
$248
-
kW-mo/yr
- -
05 2.4314: Use synthetic lubricant $830 $960 $531
17,878
kWh
$299
-
kW-mo/yr
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,326 - $6,611
223,329
kWh
$3,715
-
kW-mo/yr
- -
07 2.3132: Recharge batteries on during off-peak demand periods $5,439 $24,000 - $5,439
-
kW-mo/yr
- -
08 3.5248: Separate and recycle scrap metal to foundry or for sale $3,480 $1,200 - - - $3,480
-
lb
TOTAL RECOMMENDED $44,263 $49,041 $8,928
301,582
kWh
$27,153
-
kW-mo/yr
$4,702 $3,480
-
lb
TOTAL IMPLEMENTED $3,147 $7,311 $1,786
60,375
kWh
$1,361
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs