ITAC Assessment: UM0049
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ITAC Assessment: UM0049
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Assessment Year 1996
Principal Product Heat Treating Services
NAICS
n/a
SIC 3398: Metal Heat Treating
Sales Range $10
M
to 50
M
# of Employees 92
Plant Area 110,000
ft2
Annual Production 56,600,000
lb
Production Hrs. Annual 8,736
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $307,397 8,740,035
kWh
Electricity Demand $31,506 17,030
kW-mo/yr
Electricity Fees $124,201 -
Natural Gas $609,645 210,051
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $40,735 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,085

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings
01 2.4133: Use most efficient type of electric motors $3,745 $2,012 $2,662
50,117
kWh
$1,083
-
kW-mo/yr
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $12,302 $19,179 $9,942
187,573
kWh
$2,360
-
kW-mo/yr
- - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,456 $1,680 $2,459
46,307
kWh
$997
-
kW-mo/yr
- - -
04 2.4221: Install compressor air intakes in coolest locations $1,034 $1,500 $860
16,413
kWh
$174
-
kW-mo/yr
- - -
05 2.2414: Use waste heat from hot flue gases to preheat $1,646 $3,000 - - $1,646
-
MMBtu
- -
06 2.4314: Use synthetic lubricant $1,495 $627 $1,240
23,447
kWh
$255
-
kW-mo/yr
- - -
07 3.5113: Sell oil to recycler $13,863 $8,510 - - - $13,863
-
gal
-
08 3.5315: Lease / purchase baler; sell cardboard to recycler $3,194 $100 - - - - $3,194
-
lb
TOTAL RECOMMENDED $40,735 $36,608 $17,163
323,857
kWh
$4,869
-
kW-mo/yr
$1,646
-
MMBtu
$13,863
-
gal
$3,194
-
lb
TOTAL IMPLEMENTED $34,085 $34,828 $14,704
277,550
kWh
$3,872
-
kW-mo/yr
$1,646
-
MMBtu
$13,863
-
gal
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs