ITAC Assessment: UM0047
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ITAC Assessment: UM0047
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Assessment Year 1996
Principal Product Injection Molded Rubber Products
NAICS
n/a
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 220
Plant Area 67,200
ft2
Annual Production 13,000,000
lb
Production Hrs. Annual 6,552
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $431,932 8,431,712
kWh
Electricity Demand $61,217 5,012
kW-mo/yr
Natural Gas $27,160 6,484
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $55,331 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,724

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings By-product Production Savings
01 2.4133: Use most efficient type of electric motors $4,073 $38,100 $2,585
50,703
kWh
$1,488
-
kW-mo/yr
- - - -
02 2.3212: Optimize plant power factor $2,253 $4,880 - - $2,253 - - -
03 2.4221: Install compressor air intakes in coolest locations $1,070 $2,000 $542
10,551
kWh
$528
-
kW-mo/yr
- - - -
04 2.4314: Use synthetic lubricant $471 $256 $238
4,689
kWh
$233
-
kW-mo/yr
- - - -
05 2.2426: Use waste heat from flue gases to heat space conditioning air $1,114 $68,940 - - - $1,114
-
MMBtu
- -
06 3.5218: Reuse / recycle/ sell rubber products $38,850 $9,900 - - - - $16,100
-
lb
$22,750
07 3.5316: Contract a wood pallet recycling company $7,500 - - - - - $7,500
-
lb
-
TOTAL RECOMMENDED $55,331 $124,076 $3,365
65,943
kWh
$2,249
-
kW-mo/yr
$2,253 $1,114
-
MMBtu
$23,600
-
lb
$22,750
TOTAL IMPLEMENTED $2,724 $5,136 $238
4,689
kWh
$233
-
kW-mo/yr
$2,253 - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs