ITAC Assessment: UM0005
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ITAC Assessment: UM0005
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Assessment Year 1994
Principal Product Heat Treatment and Plating Services
NAICS
n/a
SIC 3398: Metal Heat Treating
Sales Range $10
M
to 50
M
# of Employees 106
Plant Area 110,000
ft2
Annual Production 90,000
ton
Production Hrs. Annual 7,200
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $427,085 6,556,858
kWh
Natural Gas $1,149,004 386,095
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $76,988 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $70,807

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.4133: Use most efficient type of electric motors $7,350 $7,970 $7,350
113,130
kWh
-
02 2.6218: Turn off equipment when not in use $970 $500 $970
14,947
kWh
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $3,410 $9,428 $3,410
52,462
kWh
-
04 2.2514: Cover open tanks $6,181 $4,762 - $6,181
-
MMBtu
05 2.4221: Install compressor air intakes in coolest locations $986 $600 $986
15,240
kWh
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $561 $200 $561
8,499
kWh
-
07 2.2428: Use flue gases in radiant heater for space heating, ovens, etc $17,300 $6,600 - $17,300
-
MMBtu
08 2.2421: Install waste heat boiler to provide direct power $40,230 $34,000 - $40,230
-
MMBtu
TOTAL RECOMMENDED $76,988 $64,060 $13,277
204,278
kWh
$63,711
-
MMBtu
TOTAL IMPLEMENTED $70,807 $59,298 $13,277
204,278
kWh
$57,530
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs