| Assessment Year | 2016 |
|---|---|
| Principal Product | Overhead door panels |
| NAICS | 332321: Metal Window and Door Manufacturing |
| SIC | 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing |
| Sales Range | $5 M to 10M |
| # of Employees | 51 |
| Plant Area |
126,000
ft2
|
| Annual Production | 5,600
pieces
|
| Production Hrs. Annual | 4,871
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $72,551 | 1,275,255 |
kWh
|
$0.057 |
| Electricity Demand | $17,520 | 3,455 |
kW-mo/yr
|
$5.07 |
| Electricity Fees | $2,586 | - |
|
- |
| Natural Gas | $74,450 | 11,033 |
MMBtu
|
$6.75 |
| LPG | $6,187 | 352 |
MMBtu
|
$17.56 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $22,698 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $11,760 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,021 | $12,366 |
$5,335
93,757
kWh
|
$1,171
-
kW-mo/yr
|
- | - | $260 | $(-745.0) | |
| 02 | 2.1221: Replace obsolete burners with more efficient ones | $5,739 | $12,000 | - | - |
$5,739
-
MMBtu
|
- | - | - | |
| 03 | 2.8227: Adjust / maintain fork lift trucks for most efficient operation | $5,122 | $4,500 |
$(-1,065.0)
(-18,720)
kWh
|
- | - |
$6,187
-
MMBtu
|
- | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,121 | $300 |
$919
16,149
kWh
|
$202
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $978 | $900 |
$802
14,090
kWh
|
$176
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $962 | $25 |
$801
14,092
kWh
|
$161
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.7135: Install occupancy sensors | $898 | $825 |
$676
11,873
kWh
|
$222
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.2437: Recover waste heat from equipment | $764 | $1,200 | - | - |
$764
-
MMBtu
|
- | - | - | |
| 09 | 2.4133: Use most efficient type of electric motors | $721 | $980 |
$558
9,799
kWh
|
$163
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $197 | $75 |
$162
2,849
kWh
|
$35
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $175 | $173 |
$95
1,664
kWh
|
$12
-
kW-mo/yr
|
- | - | $28 | $40 | |
| TOTAL RECOMMENDED | $22,698 | $33,344 |
$8,283
145,553
kWh
|
$2,142
-
kW-mo/yr
|
$6,503
-
MMBtu
|
$6,187
-
MMBtu
|
$288 | $(-705.0) | ||
| TOTAL IMPLEMENTED | $11,760 | $24,366 |
$5,335
93,757
kWh
|
$1,171
-
kW-mo/yr
|
$5,739
-
MMBtu
|
- | $260 | $(-745.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs