| Assessment Year | 1995 |
|---|---|
| Principal Product | Aluminum Extrusions |
| NAICS |
n/a
|
| SIC | 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
140,000
ft2
|
| Annual Production | 10,500,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $361,875 | 8,083,529 |
kWh
|
$0.045 |
| Natural Gas | $279,774 | 77,658 |
MMBtu
|
$3.60 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $327,377 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,409 | $40 | n/a |
$1,409
31,360
kWh
|
- | - | - |
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $10,052 | $2,000 | n/a | - |
$10,052
-
MMBtu
|
- | - |
| 03 | 2.4133: Use most efficient type of electric motors | $781 | $1,367 | n/a |
$781
17,585
kWh
|
- | - | - |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $380 | $70 | n/a |
$380
8,499
kWh
|
- | - | - |
| 05 | 2.3212: Optimize plant power factor | $20,686 | $17,000 | n/a |
$20,686
-
kWh
|
- | - | - |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,939 | $6,091 | n/a |
$4,939
78,839
kWh
|
- | - | - |
| 07 | 3.3123: Use decanting, flotation to remove contaminants | $67,000 | $226,000 | n/a | - | - |
$67,000
-
Tgal
|
- |
| 08 | 3.3128: Utilize other methods to remove contaminants | $111,000 | $376,000 | n/a | - | - |
$111,000
-
Tgal
|
- |
| 09 | 3.3128: Utilize other methods to remove contaminants | $100,000 | $251,000 | n/a | - | - |
$100,000
-
Tgal
|
- |
| 10 | 3.4155: Meter waste water | $5,970 | $1,000 | n/a | - | - |
$5,970
-
Tgal
|
- |
| 11 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $4,200 | - | n/a | - | - | - |
$4,200
-
lb
|
| 12 | 3.5248: Separate and recycle scrap metal to foundry or for sale | $960 | - | n/a | - | - | - |
$960
-
lb
|
| TOTAL RECOMMENDED | $327,377 | $880,568 |
$28,195
136,283
kWh
|
$10,052
-
MMBtu
|
$283,970
-
Tgal
|
$5,160
-
lb
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs