ITAC Assessment: UK2004
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ITAC Assessment: UK2004
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Assessment Year 2020
Principal Product Whiskey
NAICS 312140: Distilleries
SIC 2085: Distilled and Blended Liquors
Sales Range $50
M
to 100
M
# of Employees 65
Plant Area 40,000
ft2
Annual Production 24,000
Tgal
Production Hrs. Annual 8,400
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $314,884 10,347,600
kWh
Electricity Demand $563,834 26,560
kW-mo/yr
Electricity Fees $2,650 -
Natural Gas $1,703,176 553,353
MMBtu
Waste Disposal Costs
Water Usage $648,128 217,612
Tgal
Water Disposal $4,305,000 956,667
Tgal
TOTAL YEARLY COSTS $7,537,672
RECOMMENDED SAVINGS* $939,576 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $645,962

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Usage Savings Water Disposal Savings
01 2.4222: Install adequate dryers on air lines to eliminate blowdown $6,031 $21,360 $2,974
99,120
kWh
$3,057
-
kW-mo/yr
- - - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $9,779 - $4,854
161,805
kWh
$4,925
-
kW-mo/yr
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,067 $2,630 $3,067
102,228
kWh
- - - - -
04 2.2121: Increase amount of condensate returned $360,000 $250,000 - - - - $144,000
-
Tgal
$216,000
-
Tgal
05 2.2511: Insulate bare equipment $52,668 $24,890 - - - $52,668
-
MMBtu
- -
06 2.2442: Preheat combustion air with waste heat $71,487 $150,900 - - - $71,487
-
MMBtu
- -
07 2.1233: Analyze flue gas for proper air/fuel ratio $102,672 $4,000 - - - $102,672
-
MMBtu
- -
08 3.1181: Eliminate a by-product $293,614 $53,800 $554
(-18,480)
kWh
$560
-
kW-mo/yr
- - $117,000
-
Tgal
$175,500
-
Tgal
09 2.3212: Optimize plant power factor $40,258 $23,660 - - $40,258 - - -
TOTAL RECOMMENDED $939,576 $531,240 $11,449
344,673
kWh
$8,542
-
kW-mo/yr
$40,258 $226,827
-
MMBtu
$261,000
-
Tgal
$391,500
-
Tgal
TOTAL IMPLEMENTED $645,962 $477,440 $10,895
363,153
kWh
$7,982
-
kW-mo/yr
$40,258 $226,827
-
MMBtu
$144,000
-
Tgal
$216,000
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Usage Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs