| Assessment Year | 2019 |
|---|---|
| Principal Product | Steel Automotive Wheels |
| NAICS | 336330: Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $50 M to 100M |
| # of Employees | 193 |
| Plant Area |
402,110
ft2
|
| Annual Production | 4,381,556
units
|
| Production Hrs. Annual | 4,500
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $803,091 | 25,110,567 |
kWh
|
$0.032 | |
| Electricity Demand | $1,076,603 | 65,659 |
kW-mo/yr
|
$16.40 | |
| Electricity Fees | $21,658 | - |
|
- | |
| Natural Gas | $314,344 | 66,889 |
MMBtu
|
$4.70 | |
| Waste Disposal Costs | |||||
| Water Usage | $457,338 | 120,853 |
Tgal
|
$3.78 | |
| TOTAL YEARLY COSTS | $2,673,034 | ||||
| RECOMMENDED SAVINGS* | $345,487 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $288,087 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $24,319 | - |
$12,511
390,966
kWh
|
$11,808
-
kW-mo/yr
|
- | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $40,190 | $3,038 |
$23,659
739,344
kWh
|
$16,531
-
kW-mo/yr
|
- | |
| 03 | 2.4226: Use / purchase optimum sized compressor | $116,074 | $438,000 |
$37,157
1,161,164
kWh
|
$78,917
-
kW-mo/yr
|
- | |
| 04 | 2.7224: Reduce space conditioning during non-working hours | $553 | $227 |
$553
17,226
kWh
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,676 | $22,903 |
$4,296
134,259
kWh
|
$6,380
-
kW-mo/yr
|
- | |
| 06 | 2.7124: Make a practice of turning off lights when not needed | $1,551 | - |
$1,551
48,482
kWh
|
- | - | |
| 07 | 2.7122: Disconnect ballasts | $383 | $72 |
$226
7,061
kWh
|
$157
-
kW-mo/yr
|
- | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $914 | $720 |
$386
12,060
kWh
|
$528
-
kW-mo/yr
|
- | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $4,838 | $1,900 |
$2,050
64,065
kWh
|
$2,788
-
kW-mo/yr
|
- | |
| 10 | 2.5123: Reduce fluid flow rates | $2,913 | $1,900 |
$1,732
54,110
kWh
|
$1,181
-
kW-mo/yr
|
- | |
| 11 | 2.2691: Shut off cooling if cold outside air will cool process | $13,831 | $5,000 |
$13,831
432,216
kWh
|
- | - | |
| 12 | 2.2615: Clean condenser tubes | $15,832 | $7,858 |
$9,338
291,813
kWh
|
$6,494
-
kW-mo/yr
|
- | |
| 13 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $9,547 | $8,300 |
$5,857
183,032
kWh
|
$3,690
-
kW-mo/yr
|
- | |
| 14 | 2.2531: Re-size charging openings or add movable cover or door | $3,671 | $2,684 |
$3,671
114,732
kWh
|
- | - | |
| 15 | 2.1122: Re-size charging openings or add a movable door on equipment | $63,247 | $2,368 |
$16,684
521,361
kWh
|
- |
$46,563
-
MMBtu
|
|
| 16 | 2.2511: Insulate bare equipment | $13,639 | $18,226 | - | - |
$13,639
-
MMBtu
|
|
| 17 | 2.2312: Minimize non-essential material in heat treatment process | $1,430 | - |
$382
11,937
kWh
|
- |
$1,048
-
MMBtu
|
|
| 18 | 2.2711: Utilize outside air instead of conditioned air for drying | $21,879 | $28,230 |
$21,879
683,728
kWh
|
- | - | |
| TOTAL RECOMMENDED | $345,487 | $541,426 |
$155,763
4,867,556
kWh
|
$128,474
-
kW-mo/yr
|
$61,250
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $288,087 | $484,439 |
$113,711
3,553,484
kWh
|
$126,765
-
kW-mo/yr
|
$47,611
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs