ITAC Assessment: NC0259
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ITAC Assessment: NC0259
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Assessment Year 2003
Principal Product Vinyl siding
NAICS 326111: Plastics Bag and Pouch Manufacturing
SIC 3080:
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area 443,000
ft2
Annual Production 2,400
thousand feet
Production Hrs. Annual 8,400
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $619,107 23,378,544
kWh
Electricity Demand $341,491 37,404
kW-mo/yr
Electricity Fees $32,246 -
Natural Gas $38,462 5,538
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $54,350 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,524

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Water Consumption Savings
01 2.2511: Insulate bare equipment $7,357 $1,650 $5,073
192,144
kWh
$2,284
-
kW-mo/yr
- - -
02 2.4151: Develop a repair/replace policy $3,711 $5,940 $2,560
96,983
kWh
$1,151
-
kW-mo/yr
- - -
03 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $6,070 - $(-423.0)
(-16,000)
kWh
$(-190.0)
-
kW-mo/yr
$6,783
-
MMBtu
$(-100.0) -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $6,905 $50 $4,763
180,432
kWh
$2,142
-
kW-mo/yr
- - -
05 2.7134: Use photocell controls $4,513 $2,750 $2,216
83,950
kWh
$2,297
-
kW-mo/yr
- - -
06 2.7131: Add area lighting switches $3,306 $1,200 $2,203
83,462
kWh
$1,103
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $887 $862 $613
23,212
kWh
$274
-
kW-mo/yr
- - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,879 $1,740 $1,296
49,083
kWh
$583
-
kW-mo/yr
- - -
09 2.2614: Use cooling tower or economizer to replace chiller cooling $13,286 $10,000 $13,286
606,375
kWh
- - - -
10 2.2625: Chill water to the highest temperature possible $2,785 $12,240 $1,920
72,744
kWh
$865
-
kW-mo/yr
- - -
11 2.3113: Make ice during off peak hours for cooling $3,651 $38,000 $2,084
42,960
kWh
$2,897
-
kW-mo/yr
- - $(-1,330.0)
-
Tgal
TOTAL RECOMMENDED $54,350 $74,432 $35,591
1,415,345
kWh
$13,406
-
kW-mo/yr
$6,783
-
MMBtu
$(-100.0) $(-1,330.0)
-
Tgal
TOTAL IMPLEMENTED $23,524 $22,482 $16,225
614,598
kWh
$7,299
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs