| Assessment Year | 2003 |
|---|---|
| Principal Product | Vinyl siding |
| NAICS | 326111: Plastics Bag and Pouch Manufacturing |
| SIC | 3080: |
| Sales Range | $50 M to 100M |
| # of Employees | 250 |
| Plant Area |
443,000
ft2
|
| Annual Production | 2,400
thousand feet
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $619,107 | 23,378,544 |
kWh
|
$0.026 |
| Electricity Demand | $341,491 | 37,404 |
kW-mo/yr
|
$9.13 |
| Electricity Fees | $32,246 | - |
|
- |
| Natural Gas | $38,462 | 5,538 |
MMBtu
|
$6.95 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $54,350 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $23,524 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $7,357 | $1,650 |
$5,073
192,144
kWh
|
$2,284
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4151: Develop a repair/replace policy | $3,711 | $5,940 |
$2,560
96,983
kWh
|
$1,151
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $6,070 | - |
$(-423.0)
(-16,000)
kWh
|
$(-190.0)
-
kW-mo/yr
|
$6,783
-
MMBtu
|
$(-100.0) | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,905 | $50 |
$4,763
180,432
kWh
|
$2,142
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.7134: Use photocell controls | $4,513 | $2,750 |
$2,216
83,950
kWh
|
$2,297
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7131: Add area lighting switches | $3,306 | $1,200 |
$2,203
83,462
kWh
|
$1,103
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $887 | $862 |
$613
23,212
kWh
|
$274
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,879 | $1,740 |
$1,296
49,083
kWh
|
$583
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $13,286 | $10,000 |
$13,286
606,375
kWh
|
- | - | - | - | |
| 10 | 2.2625: Chill water to the highest temperature possible | $2,785 | $12,240 |
$1,920
72,744
kWh
|
$865
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.3113: Make ice during off peak hours for cooling | $3,651 | $38,000 |
$2,084
42,960
kWh
|
$2,897
-
kW-mo/yr
|
- | - |
$(-1,330.0)
-
Tgal
|
|
| TOTAL RECOMMENDED | $54,350 | $74,432 |
$35,591
1,415,345
kWh
|
$13,406
-
kW-mo/yr
|
$6,783
-
MMBtu
|
$(-100.0) |
$(-1,330.0)
-
Tgal
|
||
| TOTAL IMPLEMENTED | $23,524 | $22,482 |
$16,225
614,598
kWh
|
$7,299
-
kW-mo/yr
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs