| Assessment Year | 2019 |
|---|---|
| Principal Product | Roll-formed steel parts |
| NAICS | 332114: Custom Roll Forming |
| SIC | 3355: Aluminum Rolling and Drawing, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 200 |
| Plant Area |
135,000
ft2
|
| Annual Production | 14,400,000
pieces
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $144,425 | 4,228,032 |
kWh
|
$0.034 | |
| Electricity Demand | $217,540 | 12,778 |
kW-mo/yr
|
$17.02 | |
| Electricity Fees | $8,086 | - |
|
- | |
| Natural Gas | $50,655 | 7,262 |
MMBtu
|
$6.98 | |
| Waste Disposal Costs | |||||
| Water Usage | $2,883 | 8,400 |
Tgal
|
$0.34 | |
| Water Disposal | $3,213 | 8,400 |
Tgal
|
$0.38 | |
| TOTAL YEARLY COSTS | $426,802 | ||||
| RECOMMENDED SAVINGS* | $113,739 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $65,489 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4221: Install compressor air intakes in coolest locations | $3,739 | $5,715 |
$3,739
109,984
kWh
|
- | - | - | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,381 | $750 |
$4,381
128,842
kWh
|
- | - | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,843 | $2,270 |
$5,843
171,850
kWh
|
- | - | - | - | |
| 04 | 2.7313: Recycle air for heating, ventilation and air conditioning | $22,646 | $20,000 |
$7,834
230,400
kWh
|
- |
$14,812
-
MMBtu
|
- | - | |
| 05 | 2.7135: Install occupancy sensors | $507 | $245 |
$507
14,916
kWh
|
- | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $283 | $520 |
$167
4,906
kWh
|
$116
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7141: Lower light fixtures in high ceiling areas | $9,301 | $7,515 |
$5,367
157,850
kWh
|
$3,934
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7111: Reduce illumination to minimum necessary levels | $1,566 | $188 |
$885
26,040
kWh
|
$681
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $50,440 | $106,123 |
$27,943
821,859
kWh
|
$22,497
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $265 | $550 |
$128
3,772
kWh
|
$137
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $754 | $280 |
$426
12,525
kWh
|
$328
-
kW-mo/yr
|
- | - | - | |
| 12 | 3.4154: Eliminate leaks in water lines and valves | $467 | $360 | - | - | - |
$221
-
Tgal
|
$246
-
Tgal
|
|
| 13 | 2.2514: Cover open tanks | $4,132 | $156 | - | - |
$4,132
-
MMBtu
|
- | - | |
| 14 | 2.2511: Insulate bare equipment | $110 | $270 | - | - |
$110
-
MMBtu
|
- | - | |
| 15 | 2.2514: Cover open tanks | $6,024 | $5,000 | - | - |
$6,024
-
MMBtu
|
- | - | |
| 16 | 2.1233: Analyze flue gas for proper air/fuel ratio | $3,281 | $1,000 | - | - |
$3,281
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $113,739 | $150,942 |
$57,220
1,682,944
kWh
|
$27,693
-
kW-mo/yr
|
$28,359
-
MMBtu
|
$221
-
Tgal
|
$246
-
Tgal
|
||
| TOTAL IMPLEMENTED | $65,489 | $111,188 |
$39,267
1,154,898
kWh
|
$22,941
-
kW-mo/yr
|
$3,281
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs