| Assessment Year | 2018 |
|---|---|
| Principal Product | Steel Service Center |
| NAICS | 332313: Plate Work Manufacturing |
| SIC | 3443: Fabricated Plate Work (Boiler Shops) |
| Sales Range | $10 M to 50M |
| # of Employees | 67 |
| Plant Area |
200,000
ft2
|
| Annual Production | 75,000
units
|
| Production Hrs. Annual | 5,700
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $57,295 | 1,674,000 |
kWh
|
$0.034 |
| Electricity Demand | $112,610 | 6,499 |
kW-mo/yr
|
$17.33 |
| Electricity Fees | $17,059 | - |
|
- |
| Natural Gas | $42,065 | 3,908 |
MMBtu
|
$10.76 |
| TOTAL YEARLY COSTS | $229,029 | |||
| RECOMMENDED SAVINGS* | $105,060 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4224: Upgrade controls on compressors | $10,567 | $9,500 |
$5,231
153,840
kWh
|
$5,336
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,221 | - |
$1,221
35,913
kWh
|
- | - | - | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $3,312 | $1,100 |
$1,830
53,813
kWh
|
$1,482
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.2443: Re-use or recycle hot or cold process exhaust air | $17,440 | $18,575 | - | - | - |
$17,440
-
MMBtu
|
- | |
| 05 | 2.7231: Use radiant heater for spot heating | $14,227 | $14,700 | - | - | - |
$14,227
-
MMBtu
|
- | |
| 06 | 2.7221: Lower temperature during the winter season and vice-versa | $456 | - |
$456
13,403
kWh
|
- | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $35,583 | $99,639 |
$14,259
419,372
kWh
|
$21,324
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7134: Use photocell controls | $1,514 | $2,900 |
$1,514
44,519
kWh
|
- | - | - | - | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,069 | $4,175 |
$2,069
60,841
kWh
|
- | - | - | - | |
| 10 | 2.3212: Optimize plant power factor | $6,117 | $6,090 | - | - | $6,117 | - | - | |
| 11 | 2.6218: Turn off equipment when not in use | $3,087 | $775 |
$3,087
90,787
kWh
|
- | - | - | - | |
| 12 | 2.6212: Turn off equipment during breaks, reduce operating time | $1,467 | - |
$1,467
43,133
kWh
|
- | - | - | - | |
| 13 | 3.1163: Use plastic pallets instead of wood | $8,000 | $18,890 | - | - | - | - | $8,000 | |
| TOTAL RECOMMENDED | $105,060 | $176,344 |
$31,134
915,621
kWh
|
$28,142
-
kW-mo/yr
|
$6,117 |
$31,667
-
MMBtu
|
$8,000 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs