ITAC Assessment: UK1801
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ITAC Assessment: UK1801
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Assessment Year 2018
Principal Product Industrial Steel Wire
NAICS 331222: Steel Wire Drawing
SIC 3315: Steel Wiredrawing and Steel Nails and Spikes
Sales Range $50
M
to 100
M
# of Employees 96
Plant Area 275,000
ft2
Annual Production 39,000
ton
Production Hrs. Annual 8,760
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,048,533 19,604,849
kWh
Electricity Demand $241,581 33,981
kW-mo/yr
Electricity Fees $8,280 -
Natural Gas $525,688 143,859
MMBtu
Waste Disposal Costs
Water Usage $114,708 25,679
Tgal
TOTAL YEARLY COSTS $1,938,790
RECOMMENDED SAVINGS* $115,167 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $44,104

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $27,208 $48,400 $23,760
448,280
kWh
$3,448
-
kW-mo/yr
- -
02 2.7135: Install occupancy sensors $2,773 $1,959 $2,773
52,326
kWh
- - -
03 3.4116: Meter recycled water (to reduce sewer charges) $26,076 $3,990 - - - $26,076
-
Tgal
04 2.4238: Do not use compressed air for personal cooling $23,118 $11,500 $19,065
359,713
kWh
$4,053
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $13,263 $2,190 $11,215
211,600
kWh
$2,048
-
kW-mo/yr
- -
06 2.4221: Install compressor air intakes in coolest locations $860 $1,250 $860
16,235
kWh
- - -
07 2.2511: Insulate bare equipment $8,475 $2,977 - - $8,475
-
MMBtu
-
08 2.2511: Insulate bare equipment $3,719 $1,526 - - $3,719
-
MMBtu
-
09 2.2442: Preheat combustion air with waste heat $3,865 $5,895 - - $3,865
-
MMBtu
-
10 2.2442: Preheat combustion air with waste heat $3,756 $5,475 - - $3,756
-
MMBtu
-
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,054 - $1,699
32,062
kWh
$355
-
kW-mo/yr
- -
TOTAL RECOMMENDED $115,167 $85,162 $59,372
1,120,216
kWh
$9,904
-
kW-mo/yr
$19,815
-
MMBtu
$26,076
-
Tgal
TOTAL IMPLEMENTED $44,104 $53,799 $38,608
728,441
kWh
$5,496
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs