ITAC Assessment: UK1709
ITAC logo
ITAC Assessment: UK1709
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2017
Principal Product Powertrain Fasteners
NAICS 339993: Fastener, Button, Needle, and Pin Manufacturing
SIC 3965: Fasteners, Buttons, Needles, and Pins
Sales Range $10
M
to 50
M
# of Employees 116
Plant Area 100,000
ft2
Annual Production 1,000,000
pieces
Production Hrs. Annual 7,200
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $136,854 3,998,880
kWh
Electricity Demand $137,318 7,816
kW-mo/yr
Electricity Fees $6,282 -
Natural Gas $14,698 1,884
MMBtu
TOTAL YEARLY COSTS $295,152
RECOMMENDED SAVINGS* $29,686 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,732 $2,100 $6,732
198,000
kWh
- -
02 2.4238: Do not use compressed air for personal cooling $1,143 - $1,143
33,627
kWh
- -
03 2.4239: Eliminate or reduce compressed air usage $1,114 $453 $1,114
32,760
kWh
- -
04 2.6212: Turn off equipment during breaks, reduce operating time $338 - $338
9,943
kWh
- -
05 2.2442: Preheat combustion air with waste heat $5,407 $3,304 - - $5,407
-
MMBtu
06 2.7224: Reduce space conditioning during non-working hours $3,910 - $2,600
76,464
kWh
- $1,310
-
MMBtu
07 2.7224: Reduce space conditioning during non-working hours $2,536 - $1,444
42,480
kWh
- $1,092
-
MMBtu
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,908 - $1,028
30,240
kWh
$880
-
kW-mo/yr
-
09 2.4152: Use only certified motor repair shops $1,400 $2,734 $749
22,034
kWh
$651
-
kW-mo/yr
-
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,596 $2,983 $857
25,201
kWh
$739
-
kW-mo/yr
-
11 2.7144: Install spectral reflectors / delamp $1,368 $113 $734
21,600
kWh
$634
-
kW-mo/yr
-
12 2.7142: Utilize higher efficiency lamps and/or ballasts $1,293 $1,481 $536
15,760
kWh
$757
-
kW-mo/yr
-
13 2.7111: Reduce illumination to minimum necessary levels $941 $1,492 $501
14,746
kWh
$440
-
kW-mo/yr
-
TOTAL RECOMMENDED $29,686 $14,660 $17,776
522,855
kWh
$4,101
-
kW-mo/yr
$7,809
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs