ITAC Assessment: UK1705
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ITAC Assessment: UK1705
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Assessment Year 2017
Principal Product Activated Carbon
NAICS 325998: All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2819: Industrial Inorganic Chemicals, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 500
Plant Area 368,000
ft2
Annual Production 110,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,269,557 68,400,000
kWh
Electricity Demand $1,271,785 107,280
kW-mo/yr
Electricity Fees $425,381 -
Natural Gas $2,693,541 992,313
MMBtu
TOTAL YEARLY COSTS $6,660,264
RECOMMENDED SAVINGS* $2,025,430 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.8123: Pay utility bills on time $33,114 - - - - $33,114 -
02 2.2422: Use waste heat from hot flue gases to generate steam $1,101,438 $3,000,000 - - $1,101,438
-
MMBtu
- -
03 2.2135: Repair and eliminate steam leaks $664,167 $12,740 - - $664,167
-
MMBtu
- -
04 3.4111: Use closed cycle process to minimize waste water production $7,496 $35,000 $7,496
227,417
kWh
- - - -
05 2.2135: Repair and eliminate steam leaks $8,869 $125 - - $8,869
-
MMBtu
- -
06 2.1121: Use insulation in furnaces to facilitate heating / cooling $3,629 $3,632 - - $3,629
-
MMBtu
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $72,754 $132,800 $41,989
1,272,390
kWh
$17,435
-
kW-mo/yr
- - $13,330
08 2.7134: Use photocell controls $35,448 $9,500 $35,448
1,074,195
kWh
- - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $2,348 $5,168 $1,085
32,885
kWh
$1,263
-
kW-mo/yr
- - -
10 2.7134: Use photocell controls $1,504 $3,570 $1,504
45,579
kWh
- - - -
11 2.6218: Turn off equipment when not in use $63,938 - $45,156
1,368,356
kWh
$18,782
-
kW-mo/yr
- - -
12 2.4221: Install compressor air intakes in coolest locations $9,503 $2,284 $9,503
287,966
kWh
- - - -
13 2.4239: Eliminate or reduce compressed air usage $690 $870 $690
20,895
kWh
- - - -
14 2.4111: Utilize energy-efficient belts and other improved mechanisms $18,931 - $13,500
409,092
kWh
$5,431
-
kW-mo/yr
- - -
15 2.4152: Use only certified motor repair shops $1,601 $2,117 $1,120
33,936
kWh
$481
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $2,025,430 $3,207,806 $157,491
4,772,711
kWh
$43,392
-
kW-mo/yr
$1,778,103
-
MMBtu
$33,114 $13,330
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs