| Assessment Year | 2017 | 
|---|---|
| Principal Product | Rubber hoses for automotive industry | 
| NAICS | 326291: Rubber Product Manufacturing for Mechanical Use | 
| SIC | 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods | 
| Sales Range | $100 M  to 500M  | 
    
| # of Employees | 530 | 
| Plant Area | 
                            200,000
                 
ft2
 
                     | 
    
| Annual Production | 10,500,000
             
lb
 
         | 
    
| Production Hrs. Annual | 7,344
             
hrs
 
         | 
    
| Location (State) | Kentucky | 
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $287,264 | 8,656,200 | 
             
kWh
 
         | 
        $0.033 | |
| Electricity Demand | $265,116 | 17,557 | 
             
kW-mo/yr
 
         | 
        $15.10 | |
| Electricity Fees | $4,026 | - | 
             | 
        - | |
| Natural Gas | $569,839 | 132,350 | 
             
MMBtu
 
         | 
        $4.31 | |
| Waste Disposal Costs | |||||
| Water Usage | $107,675 | 27,422,484 | 
             
Tgal
 
         | 
        $0.004 | |
| Water Disposal | $107,254 | 27,422 | 
             
Tgal
 
         | 
        $3.91 | |
| Other Liquid (haz) | $42,256 | 25,492,372 | 
             
gal
 
         | 
        $0.002 | |
| TOTAL YEARLY COSTS | $1,383,430 | ||||
| RECOMMENDED SAVINGS* | $96,614 | 
             See individual recommendations below 
            *Non-energy impacts included in savings.
         | 
    |||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | 
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $21,523 | $55,849 | 
                        $12,312
                                                     373,100
                                 
                                            
kWh
 
                             | 
                                                                                
                        $9,211
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | |
| 02 | 2.2449: Recover heat from exhausted steam, hot air or hot water | $26,732 | $110,000 | 
                        $26,732
                                                     810,060
                                 
                                            
kWh
 
                             | 
                                                                                - | - | - | |
| 03 | 2.7224: Reduce space conditioning during non-working hours | $99 | - | 
                        $99
                                                     2,990
                                 
                                            
kWh
 
                             | 
                                                                                - | - | - | |
| 04 | 2.6218: Turn off equipment when not in use | $117 | - | 
                        $117
                                                     3,545
                                 
                                            
kWh
 
                             | 
                                                                                - | - | - | |
| 05 | 3.4116: Meter recycled water (to reduce sewer charges) | $16,465 | $1,000 | - | - | - | 
                        $16,465
                                                     -
                                 
                                            
Tgal
 
                             | 
                                    |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $10,466 | - | 
                        $5,876
                                                     178,055
                                 
                                            
kWh
 
                             | 
                                                                                
                        $4,590
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $9,135 | - | 
                        $9,135
                                                     276,815
                                 
                                            
kWh
 
                             | 
                                                                                - | - | - | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $6,384 | $13,000 | 
                        $6,384
                                                     193,465
                                 
                                            
kWh
 
                             | 
                                                                                - | - | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $3,471 | $1,968 | 
                        $3,471
                                                     105,190
                                 
                                            
kWh
 
                             | 
                                                                                - | - | - | |
| 10 | 2.4238: Do not use compressed air for personal cooling | $131 | - | 
                        $131
                                                     3,977
                                 
                                            
kWh
 
                             | 
                                                                                - | - | - | |
| 11 | 2.2163: Use minimum steam operating pressure | $920 | - | - | - | 
                        $920
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                - | |
| 12 | 2.2511: Insulate bare equipment | $720 | $296 | 
                        $720
                                                     21,805
                                 
                                            
kWh
 
                             | 
                                                                                - | - | - | |
| 13 | 2.4323: Use optimum size and capacity equipment | $451 | $1,150 | 
                        $451
                                                     13,678
                                 
                                            
kWh
 
                             | 
                                                                                - | - | - | |
| TOTAL RECOMMENDED | $96,614 | $183,263 | 
                        $65,428
                                                     1,982,680
                                 
                                            
kWh
 
                             | 
                                                                                
                        $13,801
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                
                        $920
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                
                        $16,465
                                                     -
                                 
                                            
Tgal
 
                             | 
                                    ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs