ITAC Assessment: UK1703
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ITAC Assessment: UK1703
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Assessment Year 2017
Principal Product Rubber hoses for automotive industry
NAICS 326291: Rubber Product Manufacturing for Mechanical Use
SIC 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods
Sales Range $100
M
to 500
M
# of Employees 530
Plant Area 200,000
ft2
Annual Production 10,500,000
lb
Production Hrs. Annual 7,344
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $287,264 8,656,200
kWh
Electricity Demand $265,116 17,557
kW-mo/yr
Electricity Fees $4,026 -
Natural Gas $569,839 132,350
MMBtu
Waste Disposal Costs
Water Usage $107,675 27,422,484
Tgal
Water Disposal $107,254 27,422
Tgal
Other Liquid (haz) $42,256 25,492,372
gal
TOTAL YEARLY COSTS $1,383,430
RECOMMENDED SAVINGS* $96,614 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $21,523 $55,849 $12,312
373,100
kWh
$9,211
-
kW-mo/yr
- -
02 2.2449: Recover heat from exhausted steam, hot air or hot water $26,732 $110,000 $26,732
810,060
kWh
- - -
03 2.7224: Reduce space conditioning during non-working hours $99 - $99
2,990
kWh
- - -
04 2.6218: Turn off equipment when not in use $117 - $117
3,545
kWh
- - -
05 3.4116: Meter recycled water (to reduce sewer charges) $16,465 $1,000 - - - $16,465
-
Tgal
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $10,466 - $5,876
178,055
kWh
$4,590
-
kW-mo/yr
- -
07 2.4231: Reduce the pressure of compressed air to the minimum required $9,135 - $9,135
276,815
kWh
- - -
08 2.4239: Eliminate or reduce compressed air usage $6,384 $13,000 $6,384
193,465
kWh
- - -
09 2.4221: Install compressor air intakes in coolest locations $3,471 $1,968 $3,471
105,190
kWh
- - -
10 2.4238: Do not use compressed air for personal cooling $131 - $131
3,977
kWh
- - -
11 2.2163: Use minimum steam operating pressure $920 - - - $920
-
MMBtu
-
12 2.2511: Insulate bare equipment $720 $296 $720
21,805
kWh
- - -
13 2.4323: Use optimum size and capacity equipment $451 $1,150 $451
13,678
kWh
- - -
TOTAL RECOMMENDED $96,614 $183,263 $65,428
1,982,680
kWh
$13,801
-
kW-mo/yr
$920
-
MMBtu
$16,465
-
Tgal
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs