| Assessment Year | 2017 |
|---|---|
| Principal Product | Fine Blanking Precision Stamping |
| NAICS | 332119: Metal Crown, Closure, and Other Metal Stamping (except Automotive) |
| SIC | 3469: Metal Stampings, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 145 |
| Plant Area |
85,000
ft2
|
| Annual Production | 24,000,000
units
|
| Production Hrs. Annual | 6,864
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $389,673 | 11,363,700 |
kWh
|
$0.034 | |
| Electricity Demand | $504,635 | 29,273 |
kW-mo/yr
|
$17.24 | |
| Electricity Fees | $19,596 | - |
|
- | |
| Natural Gas | $4,838 | 320 |
MMBtu
|
$15.12 | |
| Waste Disposal Costs | |||||
| Water Usage | $9,952 | 2,365 |
Tgal
|
$4.21 | |
| Water Disposal | $10,812 | 2,365 |
Tgal
|
$4.57 | |
| TOTAL YEARLY COSTS | $939,506 | ||||
| RECOMMENDED SAVINGS* | $83,332 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $14,192 | $23,388 | - | - | $14,192 | - | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $25,889 | $28,344 |
$15,676
461,060
kWh
|
$12,969
-
kW-mo/yr
|
- | - | - | - | $(-2,756.0) | |
| 03 | 2.7135: Install occupancy sensors | $1,545 | $1,527 |
$1,545
45,448
kWh
|
- | - | - | - | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $302 | $110 |
$158
4,660
kWh
|
$103
-
kW-mo/yr
|
- | - | - | - | $41 | |
| 05 | 2.7241: Install outside air damper / economizer on hvac unit | $8,763 | $5,000 |
$8,763
257,732
kWh
|
- | - | - | - | - | - | |
| 06 | 2.7224: Reduce space conditioning during non-working hours | $3,044 | - |
$3,044
89,516
kWh
|
- | - | - | - | - | - | |
| 07 | 2.7442: Keep doors and windows shut when not on use | $1,290 | $250 |
$91
2,746
kWh
|
- | - |
$1,199
-
MMBtu
|
- | - | - | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $5,198 | $9,640 |
$5,198
152,895
kWh
|
- | - | - | - | - | - | |
| 09 | 2.1121: Use insulation in furnaces to facilitate heating / cooling | $1,253 | $183 |
$1,253
36,859
kWh
|
- | - | - | - | - | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $2,626 | $1,253 |
$2,626
77,246
kWh
|
- | - | - | - | - | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,053 | $2,000 |
$2,053
60,372
kWh
|
- | - | - | - | - | - | |
| 12 | 2.4239: Eliminate or reduce compressed air usage | $1,272 | - |
$1,272
37,413
kWh
|
- | - | - | - | - | - | |
| 13 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,078 | - |
$1,078
31,695
kWh
|
- | - | - | - | - | - | |
| 14 | 2.4238: Do not use compressed air for personal cooling | $1,046 | - |
$1,046
30,750
kWh
|
- | - | - | - | - | - | |
| 15 | 3.4155: Meter waste water | $10,854 | $1,642 | - | - | - | - |
$4,205
-
Tgal
|
$6,649
-
Tgal
|
- | |
| 16 | 2.2615: Clean condenser tubes | $1,879 | $300 |
$1,879
55,252
kWh
|
- | - | - | - | - | - | |
| 17 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,048 | - |
$1,048
30,781
kWh
|
- | - | - | - | - | - | |
| TOTAL RECOMMENDED | $83,332 | $73,637 |
$46,730
1,374,425
kWh
|
$13,072
-
kW-mo/yr
|
$14,192 |
$1,199
-
MMBtu
|
$4,205
-
Tgal
|
$6,649
-
Tgal
|
$(-2,715.0) | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs