ITAC Assessment: UK1612
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ITAC Assessment: UK1612
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Assessment Year 2017
Principal Product Trailer Suspension Systems
NAICS 336330: Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing
SIC 3537: Industrial Trucks, Tractors, Trailers, and Stackers
Sales Range $10
M
to 50
M
# of Employees 330
Plant Area 105,000
ft2
Annual Production 1,000,000
units
Production Hrs. Annual 3,640
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $207,317 2,752,600
kWh
Electricity Demand $45,091 5,900
kW-mo/yr
Electricity Fees $1,310 -
Natural Gas $93,967 8,595
MMBtu
Waste Disposal Costs
Water Usage $19,830 2,885
Tgal
Water Disposal $12,931 2,885
Tgal
TOTAL YEARLY COSTS $380,446
RECOMMENDED SAVINGS* $55,567 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.4239: Eliminate or reduce compressed air usage $22,720 $38,000 $15,374
204,173
kWh
$7,346
-
kW-mo/yr
- -
02 2.4231: Reduce the pressure of compressed air to the minimum required $2,900 - $2,900
38,518
kWh
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,934 $3,000 $1,934
25,679
kWh
- - -
04 2.7145: Install skylights $9,639 $11,580 $9,639
128,007
kWh
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,475 $3,350 $1,154
15,330
kWh
$321
-
kW-mo/yr
- -
06 2.7124: Make a practice of turning off lights when not needed $841 $72 $630
8,372
kWh
$211
-
kW-mo/yr
- -
07 2.1233: Analyze flue gas for proper air/fuel ratio $6,376 $3,000 - - $6,376
-
MMBtu
-
08 2.2442: Preheat combustion air with waste heat $3,221 $7,597 - - $3,221
-
MMBtu
-
09 2.2442: Preheat combustion air with waste heat $1,810 $3,352 - - $1,810
-
MMBtu
-
10 2.6218: Turn off equipment when not in use $835 - $835
11,083
kWh
- - -
11 2.7442: Keep doors and windows shut when not on use $1,333 - - - $1,333
-
MMBtu
-
12 2.2511: Insulate bare equipment $1,083 $1,584 - - $1,083
-
MMBtu
-
13 3.4116: Meter recycled water (to reduce sewer charges) $1,400 $422 - - - $1,400
-
Tgal
TOTAL RECOMMENDED $55,567 $71,957 $32,466
431,162
kWh
$7,878
-
kW-mo/yr
$13,823
-
MMBtu
$1,400
-
Tgal
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs