| Assessment Year | 2015 |
|---|---|
| Principal Product | Automotive Parts |
| NAICS | 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring |
| SIC | 3399: Primary Metal Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 350 |
| Plant Area |
236,000
ft2
|
| Annual Production | 10,066,880
pieces
|
| Production Hrs. Annual | 5,760
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,217,337 | 24,346,747 |
kWh
|
$0.050 |
| Electricity Demand | $380,527 | 49,100 |
kW-mo/yr
|
$7.75 |
| Electricity Fees | $23,960 | - |
|
- |
| Natural Gas | $443,443 | 77,538 |
MMBtu
|
$5.72 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $199,831 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $179,303 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,141 | $3,760 |
$2,668
53,353
kWh
|
$473
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,346 | $11,375 |
$7,005
140,106
kWh
|
$2,341
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7124: Make a practice of turning off lights when not needed | $597 | - |
$597
11,941
kWh
|
- | - | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,105 | $1,169 |
$428
8,564
kWh
|
$93
-
kW-mo/yr
|
- | $606 | $(-22.0) | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $4,215 | - |
$4,215
84,276
kWh
|
- | - | - | - | |
| 06 | 2.7311: Ventilation system to shut off when room is not in use | $426 | - |
$426
8,521
kWh
|
- | - | - | - | |
| 07 | 2.2615: Clean condenser tubes | $575 | $500 |
$575
11,502
kWh
|
- | - | - | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,702 | $1,700 |
$3,702
74,049
kWh
|
- | - | - | - | |
| 09 | 2.4224: Upgrade controls on compressors | $15,940 | $12,750 |
$15,940
318,794
kWh
|
- | - | - | - | |
| 10 | 2.5122: Replace high resistance ducts, pipes, and fittings | $838 | - |
$1,138
22,762
kWh
|
- | - | - | $(-300.0) | |
| 11 | 3.1161: Eliminate/reduce an operation | $144,648 | - | - | - |
$144,648
-
MMBtu
|
- | - | |
| 12 | 2.2442: Preheat combustion air with waste heat | $4,162 | $4,332 | - | - |
$4,162
-
MMBtu
|
- | - | |
| 13 | 2.1131: Repair faulty insulation in furnaces, boilers, etc | $976 | $854 | - | - |
$976
-
MMBtu
|
- | - | |
| 14 | 2.2135: Repair and eliminate steam leaks | $10,160 | $5,539 | - | - |
$10,160
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $199,831 | $41,979 |
$36,694
733,868
kWh
|
$2,907
-
kW-mo/yr
|
$159,946
-
MMBtu
|
$606 | $(-322.0) | ||
| TOTAL IMPLEMENTED | $179,303 | $24,897 |
$20,328
406,553
kWh
|
$2,907
-
kW-mo/yr
|
$155,784
-
MMBtu
|
$606 | $(-322.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs