ITAC Assessment: UK1508
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ITAC Assessment: UK1508
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Assessment Year 2015
Principal Product Extruded Aluminum Tube and Cans
NAICS 331318: Other Aluminum Rolling, Drawing, and Extruding
SIC 3354: Aluminum Extruded Products
Sales Range $10
M
to 50
M
# of Employees 139
Plant Area 220,000
ft2
Annual Production 152,611,568
pieces
Production Hrs. Annual 7,200
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $503,823 8,199,327
kWh
Electricity Demand $117,752 15,781
kW-mo/yr
Electricity Fees $20,031 -
Natural Gas $235,091 33,299
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $104,651 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $44,575

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.1131: Repair faulty insulation in furnaces, boilers, etc $911 $290 - - $911
-
MMBtu
-
02 2.1223: Install smaller boiler (increase high fire duty cycle) $14,085 $9,000 - - $14,085
-
MMBtu
-
03 2.2426: Use waste heat from flue gases to heat space conditioning air $18,758 $63,200 - - $18,758
-
MMBtu
-
04 2.1311: Replace electrically-operated equipment with fossil fuel equipment $14,550 $15,020 $14,323
233,280
kWh
$7,251
-
kW-mo/yr
$(-7,024.0)
-
MMBtu
-
05 2.7131: Add area lighting switches $909 $785 $909
14,801
kWh
- - -
06 2.7135: Install occupancy sensors $2,923 $7,872 - - - $2,923
07 2.7135: Install occupancy sensors $1,722 $193 $1,371
22,334
kWh
$276
-
kW-mo/yr
- $75
08 2.4321: Upgrade obsolete equipment $1,302 $746 $974
15,900
kWh
$328
-
kW-mo/yr
- -
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $716 - $716
11,656
kWh
- - -
10 2.4225: Install common header on compressors $4,650 $2,950 $3,711
60,447
kWh
$939
-
kW-mo/yr
- -
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $14,700 $1,700 $14,700
239,897
kWh
- - -
12 2.4221: Install compressor air intakes in coolest locations $1,063 $3,260 $997
16,240
kWh
$66
-
kW-mo/yr
- -
13 2.4239: Eliminate or reduce compressed air usage $21,138 $12,000 $16,923
275,616
kWh
$4,215
-
kW-mo/yr
- -
14 2.4239: Eliminate or reduce compressed air usage $7,224 $13,658 $5,739
93,473
kWh
$1,485
-
kW-mo/yr
- -
TOTAL RECOMMENDED $104,651 $130,674 $60,363
983,644
kWh
$14,560
-
kW-mo/yr
$26,730
-
MMBtu
$2,998
TOTAL IMPLEMENTED $44,575 $20,849 $38,676
630,434
kWh
$5,824
-
kW-mo/yr
- $75
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs