ITAC Assessment: UK1505
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ITAC Assessment: UK1505
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Assessment Year 2015
Principal Product Cookies
NAICS 311821: Cookie and Cracker Manufacturing
SIC 2052: Cookies and Crackers
Sales Range $100
M
to 500
M
# of Employees 265
Plant Area 220,000
ft2
Annual Production 120,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $459,918 9,007,836
kWh
Electricity Demand $118,000 19,251
kW-mo/yr
Electricity Fees $268,788 -
Natural Gas $278,120 50,233
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $84,585 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,138

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,028 $1,750 $5,998
117,600
kWh
$1,030
-
kW-mo/yr
- -
02 2.4239: Eliminate or reduce compressed air usage $2,107 $266 $2,107
41,304
kWh
- - -
03 2.4239: Eliminate or reduce compressed air usage $2,528 $4,500 $2,160
42,358
kWh
$368
-
kW-mo/yr
- -
04 2.4239: Eliminate or reduce compressed air usage $1,753 $3,800 $1,753
34,367
kWh
- - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $7,998 - $7,998
156,830
kWh
- - -
06 2.4152: Use only certified motor repair shops $1,747 $635 $1,747
34,265
kWh
- - -
07 2.7135: Install occupancy sensors $296 $61 - - - $296
08 2.2442: Preheat combustion air with waste heat $54,447 $42,474 - - $54,447
-
MMBtu
-
09 2.2136: Install / repair insulation on steam lines $3,562 $3,824 - - $3,562
-
MMBtu
-
10 2.2136: Install / repair insulation on steam lines $548 $276 - - $548
-
MMBtu
-
11 2.2135: Repair and eliminate steam leaks $2,571 $5,110 - - $2,571
-
MMBtu
-
TOTAL RECOMMENDED $84,585 $62,696 $21,763
426,724
kWh
$1,398
-
kW-mo/yr
$61,128
-
MMBtu
$296
TOTAL IMPLEMENTED $30,138 $20,222 $21,763
426,724
kWh
$1,398
-
kW-mo/yr
$6,681
-
MMBtu
$296
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs