ITAC Assessment: UK1502
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ITAC Assessment: UK1502
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Assessment Year 2015
Principal Product Bread Products
NAICS 311812: Commercial Bakeries
SIC 2051: Bread and Other Bakery Products, Except Cookies and Crackers
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 80,000
ft2
Annual Production 56,502,000
lb
Production Hrs. Annual 7,500
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $200,907 5,541,120
kWh
Electricity Demand $141,432 10,011
kW-mo/yr
Electricity Fees $63,007 -
Natural Gas $304,031 47,385
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $113,827 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $48,906

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.8114: Change rate schedules or other changes in utility service $20,269 - - - $20,269 -
02 2.3212: Optimize plant power factor $4,362 $4,760 - - $4,362 -
03 2.4224: Upgrade controls on compressors $4,203 $12,500 $2,762
76,730
kWh
$1,441
-
kW-mo/yr
- -
04 2.4322: Use or replace with energy efficient substitutes $4,721 $1,000 $2,644
73,440
kWh
$2,077
-
kW-mo/yr
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,868 - $1,868
51,900
kWh
- - -
06 2.4221: Install compressor air intakes in coolest locations $3,281 $1,900 $1,992
55,350
kWh
$1,289
-
kW-mo/yr
- -
07 2.4325: Upgrade conveyors $977 $480 $604
16,785
kWh
$373
-
kW-mo/yr
- -
08 2.4239: Eliminate or reduce compressed air usage $9,284 $2,000 $2,643
73,427
kWh
$6,641
-
kW-mo/yr
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $7,699 $10,183 $4,633
128,684
kWh
$3,066
-
kW-mo/yr
- -
10 2.7124: Make a practice of turning off lights when not needed $1,342 $2,080 $1,342
37,213
kWh
- - -
11 2.1233: Analyze flue gas for proper air/fuel ratio $3,775 $1,000 - - - $3,775
-
MMBtu
12 2.2135: Repair and eliminate steam leaks $2,940 $300 - - - $2,940
-
MMBtu
13 2.2442: Preheat combustion air with waste heat $48,323 $123,975 - - - $48,323
-
MMBtu
14 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $783 $1,200 $783
21,750
kWh
- - -
TOTAL RECOMMENDED $113,827 $161,378 $19,271
535,279
kWh
$14,887
-
kW-mo/yr
$24,631 $55,038
-
MMBtu
TOTAL IMPLEMENTED $48,906 $16,763 $13,913
386,414
kWh
$11,784
-
kW-mo/yr
$20,269 $2,940
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs