| Assessment Year | 2015 |
|---|---|
| Principal Product | Metal Stamping and Assembly |
| NAICS | 336370: Motor Vehicle Metal Stamping |
| SIC | 3465: Automotive Stampings |
| Sales Range | $100 M to 500M |
| # of Employees | 650 |
| Plant Area |
450,000
ft2
|
| Annual Production | 190,400,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $732,326 | 12,820,800 |
kWh
|
$0.057 |
| Electricity Demand | $167,552 | 25,402 |
kW-mo/yr
|
$6.60 |
| Electricity Fees | $82,609 | - |
|
- |
| Natural Gas | $71,029 | 9,012 |
MMBtu
|
$7.88 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $81,505 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $37,400 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $2,481 | $2,300 | - | - | $2,481 | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $18,106 | - |
$3,220
51,667
kWh
|
$14,886
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $12,967 | $500 |
$12,967
207,812
kWh
|
- | - | - | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $6,186 | $7,500 |
$5,550
88,936
kWh
|
$636
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4224: Upgrade controls on compressors | $5,665 | $20,000 |
$5,665
90,787
kWh
|
- | - | - | - | |
| 06 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $49 | $100 |
$49
792
kWh
|
- | - | - | - | |
| 07 | 2.7111: Reduce illumination to minimum necessary levels | $1,544 | $1,600 |
$1,544
24,750
kWh
|
- | - | - | - | |
| 08 | 2.7124: Make a practice of turning off lights when not needed | $1,683 | $3,294 |
$1,683
26,971
kWh
|
- | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,676 | $1,663 |
$158
2,539
kWh
|
$25
-
kW-mo/yr
|
- | - | $1,493 | |
| 10 | 2.7111: Reduce illumination to minimum necessary levels | $463 | $70 |
$374
6,000
kWh
|
$89
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.4133: Use most efficient type of electric motors | $3,021 | $9,364 |
$3,021
48,412
kWh
|
- | - | - | - | |
| 12 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $270 | $510 |
$270
4,327
kWh
|
- | - | - | - | |
| 13 | 2.6218: Turn off equipment when not in use | $10,309 | - |
$8,379
134,280
kWh
|
$1,930
-
kW-mo/yr
|
- | - | - | |
| 14 | 2.7224: Reduce space conditioning during non-working hours | $17,085 | $1,000 |
$9,984
160,000
kWh
|
- | - |
$7,101
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $81,505 | $47,901 |
$52,864
847,273
kWh
|
$17,566
-
kW-mo/yr
|
$2,481 |
$7,101
-
MMBtu
|
$1,493 | ||
| TOTAL IMPLEMENTED | $37,400 | $24,794 |
$30,299
485,570
kWh
|
- | - |
$7,101
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs