ITAC Assessment: UK1406
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ITAC Assessment: UK1406
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Assessment Year 2014
Principal Product Pastries
NAICS 311821: Cookie and Cracker Manufacturing
SIC 2051: Bread and Other Bakery Products, Except Cookies and Crackers
Sales Range $100
M
to 500
M
# of Employees 350
Plant Area 300,000
ft2
Annual Production 150,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $669,829 16,950,983
kWh
Electricity Demand $292,679 33,082
kW-mo/yr
Electricity Fees $126,305 -
Natural Gas $709,899 88,479
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $163,055 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $155,509

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $84,218 $192,800 - - - $84,218
-
MMBtu
-
02 2.2442: Preheat combustion air with waste heat $20,868 $60,000 - - - $20,868
-
MMBtu
-
03 2.1224: Replace boiler $18,647 $49,610 - - - $18,647
-
MMBtu
-
04 2.2511: Insulate bare equipment $930 $1,845 - - - $930
-
MMBtu
-
05 2.4224: Upgrade controls on compressors $13,621 $15,000 $13,621
340,514
kWh
- - - -
06 2.3212: Optimize plant power factor $7,546 $34,475 - - $7,546 - -
07 2.7111: Reduce illumination to minimum necessary levels $2,190 - $1,680
42,000
kWh
$510
-
kW-mo/yr
- - -
08 2.7131: Add area lighting switches $1,572 $620 $1,572
39,290
kWh
- - - -
09 3.1191: Change procedures / equipment / operating conditions $2,736 $2,479 - - - - $2,736
10 2.7228: Avoid introducing hot, humid, or dirty air into hvac system $612 $2,154 $612
15,312
kWh
- - - -
11 2.7124: Make a practice of turning off lights when not needed $100 $90 $100
2,500
kWh
- - - -
12 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,015 $700 $10,015
250,376
kWh
- - - -
TOTAL RECOMMENDED $163,055 $359,773 $27,600
689,992
kWh
$510
-
kW-mo/yr
$7,546 $124,663
-
MMBtu
$2,736
TOTAL IMPLEMENTED $155,509 $325,298 $27,600
689,992
kWh
$510
-
kW-mo/yr
- $124,663
-
MMBtu
$2,736
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs