ITAC Assessment: UK1405
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ITAC Assessment: UK1405
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Assessment Year 2014
Principal Product Dairy Producs
NAICS 311513: Cheese Manufacturing
SIC 2022: Natural, Processed, and Imitation Cheese
Sales Range $100
M
to 500
M
# of Employees 400
Plant Area 117,800
ft2
Annual Production 14,464
ton
Production Hrs. Annual 7,200
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $409,732 11,361,947
kWh
Electricity Demand $357,313 27,505
kW-mo/yr
Electricity Fees $160,316 -
Natural Gas $585,132 63,420
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $598,876 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $132,027

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Primary Product Savings
01 3.3133: Use other waste concentration methods $200,000 - - - - - $200,000 -
02 2.3192: Use fossil fuel powered generator during peak demand periods $194,446 $20,000 - - - - - $194,446
03 2.8114: Change rate schedules or other changes in utility service $33,427 - - - - - $33,427 -
04 2.2442: Preheat combustion air with waste heat $32,296 $39,600 - - - $32,296
-
MMBtu
- -
05 2.8114: Change rate schedules or other changes in utility service $28,307 - - - - - $28,307 -
06 2.2135: Repair and eliminate steam leaks $27,426 $2,678 - - - $27,426
-
MMBtu
- -
07 2.3212: Optimize plant power factor $20,457 $15,610 - - $20,457 - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $19,745 $46,464 $12,055
334,847
kWh
$7,690
-
kW-mo/yr
- - - -
09 2.2437: Recover waste heat from equipment $15,146 $1,540 - - - $15,146
-
MMBtu
- -
10 2.1233: Analyze flue gas for proper air/fuel ratio $13,374 $24,100 - - - $13,374
-
MMBtu
- -
11 2.4224: Upgrade controls on compressors $8,300 $25,000 $8,300
230,000
kWh
- - - - -
12 2.2123: Insulate feedwater tank $3,480 $1,769 - - - $3,480
-
MMBtu
- -
13 2.4221: Install compressor air intakes in coolest locations $2,369 - $2,369
65,798
kWh
- - - - -
14 2.4111: Utilize energy-efficient belts and other improved mechanisms $103 $30 $103
2,865
kWh
- - - - -
TOTAL RECOMMENDED $598,876 $176,791 $22,827
633,510
kWh
$7,690
-
kW-mo/yr
$20,457 $91,722
-
MMBtu
$261,734 $194,446
TOTAL IMPLEMENTED $132,027 $131,791 $12,158
337,712
kWh
$7,690
-
kW-mo/yr
$20,457 $91,722
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs