| Assessment Year | 2014 |
|---|---|
| Principal Product | Steel Pipe |
| NAICS | 331210: Iron and Steel Pipe and Tube Manufacturing from Purchased Steel |
| SIC | 3317: Steel Pipe and Tubes |
| Sales Range | $100 M to 500M |
| # of Employees | 268 |
| Plant Area |
529,000
ft2
|
| Annual Production | 300,000
ton
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,446,054 | 28,967,439 |
kWh
|
$0.050 |
| Electricity Demand | $518,475 | 77,583 |
kW-mo/yr
|
$6.68 |
| Electricity Fees | $250,640 | - |
|
- |
| Natural Gas | $148,241 | 19,668 |
MMBtu
|
$7.54 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,039,606 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $321,178 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Personnel Changes Savings | Administrative Changes Savings | Water Consumption Savings | One-time Revenue or Avoided Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $56,910 | $52,500 | - | - | $56,910 | - | - | - | - | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,517 | - |
$2,517
45,759
kWh
|
- | - | - | - | - | - | - | |
| 03 | 2.8114: Change rate schedules or other changes in utility service | $4,250 | - | - | - | - | - | $4,250 | - | - | - | |
| 04 | 3.4116: Meter recycled water (to reduce sewer charges) | $26,100 | - | - | - | - | - | - |
$26,100
-
Tgal
|
- | - | |
| 05 | 3.4154: Eliminate leaks in water lines and valves | $69,620 | $7,000 | - | - | - | - | - |
$69,620
-
Tgal
|
- | - | |
| 06 | 2.7111: Reduce illumination to minimum necessary levels | $4,405 | - |
$3,710
67,452
kWh
|
$695
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $132,390 | $479,700 |
$89,643
1,629,876
kWh
|
$16,431
-
kW-mo/yr
|
- | $26,316 | - | - | - | - | |
| 08 | 3.4151: Minimize water usage | $68,700 | $5,200 | - | - | - | - | - |
$68,700
-
Tgal
|
- | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $50,851 | $9,648 |
$50,851
924,567
kWh
|
- | - | - | - | - | - | - | |
| 10 | 4.322: Eliminate old stock and modify inventory control | $250,000 | $100,000 | - | - | - | - | - | - | - | $250,000 | |
| 11 | 2.4224: Upgrade controls on compressors | $14,129 | $40,000 |
$11,903
216,411
kWh
|
$2,226
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 12 | 2.7134: Use photocell controls | $3,867 | $947 |
$3,867
70,303
kWh
|
- | - | - | - | - | - | - | |
| 13 | 2.4224: Upgrade controls on compressors | $3,017 | - |
$3,017
54,855
kWh
|
- | - | - | - | - | - | - | |
| 14 | 4.322: Eliminate old stock and modify inventory control | $318,750 | - | - | - | - | - | - | - | $318,750 | - | |
| 15 | 3.4116: Meter recycled water (to reduce sewer charges) | $34,100 | $5,000 | - | - | - | - | - |
$34,100
-
Tgal
|
- | - | |
| TOTAL RECOMMENDED | $1,039,606 | $699,995 |
$165,508
3,009,223
kWh
|
$19,352
-
kW-mo/yr
|
$56,910 | $26,316 | $4,250 |
$198,520
-
Tgal
|
$318,750 | $250,000 | ||
| TOTAL IMPLEMENTED | $321,178 | $502,295 |
$144,361
2,624,746
kWh
|
$16,431
-
kW-mo/yr
|
- | $26,316 | $4,250 |
$129,820
-
Tgal
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Personnel Changes Savings | Administrative Changes Savings | Water Consumption Savings | One-time Revenue or Avoided Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs