| Assessment Year | 2014 |
|---|---|
| Principal Product | Winches, couplers, and jacks |
| NAICS | 336370: Motor Vehicle Metal Stamping |
| SIC | 3469: Metal Stampings, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 48 |
| Plant Area |
120,000
ft2
|
| Annual Production | 1,273,053
pieces
|
| Production Hrs. Annual | 2,080
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $36,035 | 836,540 |
kWh
|
$0.043 |
| Electricity Demand | $40,227 | 3,086 |
kW-mo/yr
|
$13.03 |
| Electricity Fees | $13,763 | - |
|
- |
| Natural Gas | $20,667 | 3,085 |
MMBtu
|
$6.70 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $35,992 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4224: Upgrade controls on compressors | $13,717 | $15,000 |
$8,095
188,247
kWh
|
$5,622
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.2437: Recover waste heat from equipment | $4,150 | $2,500 | - | - | - |
$4,150
-
MMBtu
|
- | |
| 03 | 2.2135: Repair and eliminate steam leaks | $1,910 | $4,165 | - | - | - |
$1,910
-
MMBtu
|
- | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,825 | $1,500 |
$1,666
38,742
kWh
|
$1,159
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.6124: Establish equipment maintenance schedule | $3,001 | $2,080 |
$1,766
41,077
kWh
|
$1,235
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7243: Improve air circulation with destratification fans / other methods | $2,590 | $7,550 | - | - | - |
$2,590
-
MMBtu
|
- | |
| 07 | 2.7135: Install occupancy sensors | $2,274 | $860 |
$1,336
31,068
kWh
|
$938
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.3212: Optimize plant power factor | $1,337 | $2,135 | - | - | $1,337 | - | - | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $689 | $840 |
$689
16,025
kWh
|
- | - | - | - | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,297 | - |
$765
17,800
kWh
|
$532
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $1,087 | $700 |
$650
15,116
kWh
|
$437
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.7124: Make a practice of turning off lights when not needed | $666 | $86 |
$471
10,950
kWh
|
$195
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.7134: Use photocell controls | $249 | $222 |
$136
3,154
kWh
|
$113
-
kW-mo/yr
|
- | - | - | |
| 14 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $53 | $65 |
$19
461
kWh
|
$31
-
kW-mo/yr
|
- | - | $3 | |
| 15 | 2.7224: Reduce space conditioning during non-working hours | $68 | - |
$7
153
kWh
|
- | - |
$61
-
MMBtu
|
- | |
| 16 | 2.6218: Turn off equipment when not in use | $79 | - |
$79
1,847
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $35,992 | $37,703 |
$15,679
364,640
kWh
|
$10,262
-
kW-mo/yr
|
$1,337 |
$8,711
-
MMBtu
|
$3 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs