ITAC Assessment: UK1211
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ITAC Assessment: UK1211
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Assessment Year 2012
Principal Product Aluminum Master Alloys, Strontium Metal
NAICS 331524: Aluminum Foundries (except Die-Casting)
SIC 3365: Aluminum Foundries
Sales Range $10
M
to 50
M
# of Employees 51
Plant Area 92,300
ft2
Annual Production 24,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $229,281 8,327,280
kWh
Electricity Demand $253,615 24,554
kW-mo/yr
Electricity Fees $(-63,761.0) -
Natural Gas $222,025 49,944
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $56,308 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4224: Upgrade controls on compressors $12,859 $11,250 $7,467
271,544
kWh
$5,392
-
kW-mo/yr
-
02 2.4221: Install compressor air intakes in coolest locations $940 $420 $393
14,279
kWh
$547
-
kW-mo/yr
-
03 2.1233: Analyze flue gas for proper air/fuel ratio $7,299 $7,500 $3,973
133,551
kWh
$3,326
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $10,517 $30,800 $4,732
172,100
kWh
$5,785
-
kW-mo/yr
-
05 2.2511: Insulate bare equipment $10,493 $5,984 - - $10,493
-
MMBtu
06 2.2442: Preheat combustion air with waste heat $14,200 $39,850 - - $14,200
-
MMBtu
TOTAL RECOMMENDED $56,308 $95,804 $16,565
591,474
kWh
$15,050
-
kW-mo/yr
$24,693
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs