| Assessment Year | 2023 |
|---|---|
| Principal Product | Rigid Plastics |
| NAICS | 326299: All Other Rubber Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 125 |
| Plant Area |
1,742,400
ft2
|
| Annual Production | 3,327,365,000
units
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Florida |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $6,852,703 | 82,079,319 |
kWh
|
$0.083 | |
| Electricity Demand | $1,640,484 | 293,547 |
kW-mo/yr
|
$5.59 | |
| Electricity Fees | $645,895 | - |
|
- | |
| Natural Gas | $86,953 | 15,370 |
MMBtu
|
$5.66 | |
| Waste Disposal Costs | |||||
| Water Usage | $11,859 | 6,354 |
Tgal
|
$1.87 | |
| Water Disposal | $24,448 | 2,904 |
Tgal
|
$8.42 | |
| TOTAL YEARLY COSTS | $9,262,342 | ||||
| RECOMMENDED SAVINGS* | $2,632,698 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $1,594,192 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat | $848,231 | $3,118,500 |
$1,777,703
21,418,105
kWh
|
$178,034
-
kW-mo/yr
|
$(-937,506.0)
-
MMBtu
|
- | $(-170,000.0) | - | |
| 02 | 2.4222: Install adequate dryers on air lines to eliminate blowdown | $389,519 | $50,482 |
$389,519
4,693,000
kWh
|
- | - | - | - | - | |
| 03 | 2.4322: Use or replace with energy efficient substitutes | $339,285 | $786,250 |
$301,767
3,635,750
kWh
|
$37,518
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4133: Use most efficient type of electric motors | $268,820 | $137,250 |
$239,101
2,880,735
kWh
|
$29,719
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.3113: Make ice during off peak hours for cooling | $117,532 | $250,000 | - | - | - | - | $117,532 | - | |
| 06 | 2.9114: Use solar heat to make electricty | $72,743 | $322,608 |
$51,285
617,892
kWh
|
$21,458
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $26,608 | - |
$21,960
264,574
kWh
|
- | - | $2,363 | - | $2,285 | |
| 08 | 2.7141: Lower light fixtures in high ceiling areas | $13,084 | $4,788 |
$11,951
143,988
kWh
|
$1,133
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 4.661: Level zero – install control systems for existing equipment | $341,860 | $20,000 |
$341,860
4,103,966
kWh
|
- | - | - | - | - | |
| 10 | 4.662: Level one – add communication using iiot devices to existing control system to modify operations | $215,016 | - | - | - | - | - | $215,016 | - | |
| TOTAL RECOMMENDED | $2,632,698 | $4,689,878 |
$3,135,146
37,758,010
kWh
|
$267,862
-
kW-mo/yr
|
$(-937,506.0)
-
MMBtu
|
$2,363 | $162,548 | $2,285 | ||
| TOTAL IMPLEMENTED | $1,594,192 | $998,770 |
$1,306,158
15,722,013
kWh
|
$68,370
-
kW-mo/yr
|
- | $2,363 | $215,016 | $2,285 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs