ITAC Assessment: UF0529
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ITAC Assessment: UF0529
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Assessment Year 2019
Principal Product Corn and Potatoes Snacks
NAICS 311999: All Other Miscellaneous Food Manufacturing
SIC 2099: Food Preparations, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 400
Plant Area 250,000
ft2
Annual Production 50,000
ton
Production Hrs. Annual 8,712
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,213,979 19,267,006
kWh
Electricity Demand $265,213 31,566
kW-mo/yr
Electricity Fees $149,418 -
Natural Gas $141,076 320,097
MMBtu
Waste Disposal Costs
Water Usage $299,183 114,003
Tgal
Water Disposal $805,779 110,202
Tgal
TOTAL YEARLY COSTS $2,874,648
RECOMMENDED SAVINGS* $258,333 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $234,011

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings
01 2.2622: Replace existing chiller with high efficiency model $109,260 $320,000 $97,161
1,542,240
kWh
$12,099
-
kW-mo/yr
- -
02 2.6231: Utilize controls to operate equipment only when needed $67,747 $55,000 $60,691
963,350
kWh
- $7,056
-
MMBtu
-
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $29,180 $25,340 $29,180
463,178
kWh
- - -
04 2.2437: Recover waste heat from equipment $12,645 $10,000 - - $12,645
-
MMBtu
-
05 2.4222: Install adequate dryers on air lines to eliminate blowdown $11,158 $9,464 $11,158
177,113
kWh
- - -
06 2.2414: Use waste heat from hot flue gases to preheat $2,139 $10,000 - - $2,139
-
MMBtu
-
07 2.1233: Analyze flue gas for proper air/fuel ratio $1,882 $2,800 - - $1,882
-
MMBtu
-
08 3.7214: Reduce or eliminate waste $24,322 $15,000 $(-607.0)
(-9,634)
kWh
- $(-71.0)
-
MMBtu
$25,000
TOTAL RECOMMENDED $258,333 $447,604 $197,583
3,136,247
kWh
$12,099
-
kW-mo/yr
$23,651
-
MMBtu
$25,000
TOTAL IMPLEMENTED $234,011 $432,604 $198,190
3,145,881
kWh
$12,099
-
kW-mo/yr
$23,722
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs