ITAC Assessment: UF0525
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ITAC Assessment: UF0525
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Assessment Year 2019
Principal Product Glues, Adhesives, Rubber and Plastics
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 80
Plant Area 66,780
ft2
Annual Production 20,942,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $345,853 5,574,000
kWh
Electricity Demand $106,922 20,616
kW-mo/yr
Electricity Fees $84,342 -
Natural Gas $170,560 46,634
MMBtu
Waste Disposal Costs
Water Usage $16,068 16,678
Tgal
Water Disposal $16,232 16,678
Tgal
TOTAL YEARLY COSTS $739,977
RECOMMENDED SAVINGS* $118,943 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,366

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
01 2.4133: Use most efficient type of electric motors $13,580 $31,585 $9,824
158,450
kWh
$3,756
-
kW-mo/yr
-
02 2.7491: Insulate glazing, walls, ceilings, and roofs $13,500 $33,800 - - $13,500
03 2.7142: Utilize higher efficiency lamps and/or ballasts $13,245 $18,331 $11,738
189,328
kWh
$1,507
-
kW-mo/yr
-
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,084 $4,798 $2,084
33,618
kWh
- -
05 2.4222: Install adequate dryers on air lines to eliminate blowdown $3,145 $3,960 $3,145
50,728
kWh
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,312 $464 $2,312
37,287
kWh
- -
07 2.2522: Isolate hot or cold equipment $1,061 $2,108 $1,061
17,110
kWh
- -
08 4.111: Add equipment/ operators to reduce production bottleneck $35,380 $15,216 - - $35,380
09 4.112: Replace old machine with new automatic multi-station tool $34,636 $10,000 - - $34,636
TOTAL RECOMMENDED $118,943 $120,262 $30,164
486,521
kWh
$5,263
-
kW-mo/yr
$83,516
TOTAL IMPLEMENTED $34,366 $59,138 $29,103
469,411
kWh
$5,263
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs