ITAC Assessment: SD0206
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ITAC Assessment: SD0206
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Assessment Year 1998
Principal Product Custom injection molding
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 78,000
ft2
Annual Production 3,000,000
lb
Production Hrs. Annual 8,569
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $127,539 2,752,931
kWh
Electricity Demand $90,519 6,011
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $261,643 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $178,605

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $83,038 $163,750 $60,349
1,312,427
kWh
$22,689
-
kW-mo/yr
- - -
02 2.3134: Shift from daytime to nighttime operation $5,837 - - $5,837
-
kW-mo/yr
- - -
03 2.2515: Use optimum thickness insulation $2,817 $1,076 - - $2,817
-
MMBtu
- -
04 2.7144: Install spectral reflectors / delamp $519 $1,260 $222
4,689
kWh
$297
-
kW-mo/yr
- - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $2,374 - $1,651
36,049
kWh
$723
-
kW-mo/yr
- - -
06 3.6193: Install equipment (eg compactor) to reduce disposal costs $3,218 $8,500 - - - $3,218
-
Tgal
-
07 4.111: Add equipment/ operators to reduce production bottleneck $6,426 $1,275 - - - - $6,426
08 4.111: Add equipment/ operators to reduce production bottleneck $157,414 $12,000 - - - - $157,414
TOTAL RECOMMENDED $261,643 $187,861 $62,222
1,353,165
kWh
$29,546
-
kW-mo/yr
$2,817
-
MMBtu
$3,218
-
Tgal
$163,840
TOTAL IMPLEMENTED $178,605 $24,111 $1,873
40,738
kWh
$6,857
-
kW-mo/yr
$2,817
-
MMBtu
$3,218
-
Tgal
$163,840
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs