ITAC Assessment: UF0505
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ITAC Assessment: UF0505
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Assessment Year 2017
Principal Product Resins and Paper Chemicals
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $50
M
to 100
M
# of Employees 57
Plant Area 4,356,000
ft2
Annual Production 88,330,000
units
Production Hrs. Annual 8,736
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $511,394 4,855,546
kWh
Natural Gas $391,998 131,986
MMBtu
Waste Disposal Costs
Water Usage $15,383 4,193
Tgal
Water Disposal $172,359 20,145
Tgal
TOTAL YEARLY COSTS $1,091,134
RECOMMENDED SAVINGS* $933,096 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $197,786

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings
01 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $715,231 $1,700,000 $905,580
8,600,000
kWh
$(-87,149.0)
-
MMBtu
- - $(-103,200.0)
02 2.1224: Replace boiler $152,736 $200,000 - $152,736
-
MMBtu
- - -
03 2.2121: Increase amount of condensate returned $18,902 $2,800 - $5,527
-
MMBtu
$4,023
-
Tgal
$9,352
-
Tgal
-
04 2.4156: Establish a preventative maintenance program $13,763 $120 $13,763
130,699
kWh
- - - -
05 2.1222: Install turbulators $12,705 $7,500 - $12,705
-
MMBtu
- - -
06 2.2135: Repair and eliminate steam leaks $7,831 $1,081 - $7,831
-
MMBtu
- - -
07 2.2441: Preheat boiler makeup water with waste process heat $7,374 $4,000 - $7,374
-
MMBtu
- - -
08 2.2135: Repair and eliminate steam leaks $4,554 $1,592 - $3,669
-
MMBtu
$266
-
Tgal
$619
-
Tgal
-
TOTAL RECOMMENDED $933,096 $1,917,093 $919,343
8,730,699
kWh
$102,693
-
MMBtu
$4,289
-
Tgal
$9,971
-
Tgal
$(-103,200.0)
TOTAL IMPLEMENTED $197,786 $205,593 $13,763
130,699
kWh
$169,763
-
MMBtu
$4,289
-
Tgal
$9,971
-
Tgal
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs