ITAC Assessment: BD0366
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ITAC Assessment: BD0366
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Assessment Year 2010
Principal Product Baked goods
NAICS 311919: Other Snack Food Manufacturing
SIC 2052: Cookies and Crackers
Sales Range $50
M
to 100
M
# of Employees 350
Plant Area 187,484
ft2
Annual Production 55,000,000
lb
Production Hrs. Annual 6,864
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $422,973 5,666,443
kWh
Electricity Demand $71,311 12,991
kW-mo/yr
Electricity Fees $29,159 -
Natural Gas $273,177 33,310
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $62,140 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $28,406

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7135: Install occupancy sensors $9,620 $210 $9,620
129,651
kWh
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,837 $2,700 $10,362
139,651
kWh
$1,475
-
kW-mo/yr
-
03 2.4221: Install compressor air intakes in coolest locations $2,342 $1,000 $2,074
27,958
kWh
$268
-
kW-mo/yr
-
04 2.4231: Reduce the pressure of compressed air to the minimum required $5,922 - $5,243
70,662
kWh
$679
-
kW-mo/yr
-
05 2.4312: Improve lubrication practices $2,368 $600 $2,097
28,266
kWh
$271
-
kW-mo/yr
-
06 2.2437: Recover waste heat from equipment $3,606 $3,000 - - $3,606
-
MMBtu
07 2.2442: Preheat combustion air with waste heat $21,299 $18,000 $(-6,839.0)
(-92,170)
kWh
$(-884.0)
-
kW-mo/yr
$29,022
-
MMBtu
08 2.4133: Use most efficient type of electric motors $4,581 $6,400 $4,176
56,284
kWh
$405
-
kW-mo/yr
-
09 2.3131: Reschedule plant operations or reduce load to avoid peaks $565 - - $565
-
kW-mo/yr
-
TOTAL RECOMMENDED $62,140 $31,910 $26,733
360,302
kWh
$2,779
-
kW-mo/yr
$32,628
-
MMBtu
TOTAL IMPLEMENTED $28,406 $9,910 $26,255
353,852
kWh
$2,151
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs