ITAC Assessment: UF0448
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ITAC Assessment: UF0448
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Assessment Year 2011
Principal Product aluminum extrusions
NAICS 331318: Other Aluminum Rolling, Drawing, and Extruding
SIC 3354: Aluminum Extruded Products
Sales Range less than $500
k
# of Employees 350
Plant Area 38,500
ft2
Annual Production 137,921,251
lb
Production Hrs. Annual 7,072
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,038,625 20,055,000
kWh
Electricity Demand $553,508 51,331
kW-mo/yr
LPG $1,694,761 334,165
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $635,571 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $27,915

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings LPG Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7145: Install skylights $29,002 $67,157 $13,672
262,938
kWh
$15,330
-
kW-mo/yr
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $17,949 $11,511 $13,938
268,056
kWh
$4,011
-
kW-mo/yr
- - -
03 2.7141: Lower light fixtures in high ceiling areas $20,728 $4,066 $14,931
287,140
kWh
$5,797
-
kW-mo/yr
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,395 $1,400 $4,209
80,949
kWh
$2,186
-
kW-mo/yr
- - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,034 $1,627 $658
12,663
kWh
$187
-
kW-mo/yr
- $350 $839
06 2.7135: Install occupancy sensors $3,138 $1,469 $3,138
60,343
kWh
- - - -
07 2.7135: Install occupancy sensors $3,518 $2,040 $3,518
67,664
kWh
- - - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $24,397 $9,355 $24,397
469,168
kWh
- - - -
09 2.4227: Use compressor air filters $7,367 $1,634 $5,739
110,376
kWh
$1,628
-
kW-mo/yr
- - -
10 2.2511: Insulate bare equipment $5,708 $4,205 - - $5,708
-
MMBtu
- -
11 2.1131: Repair faulty insulation in furnaces, boilers, etc $291 $1,730 - - $291
-
MMBtu
- -
12 2.2414: Use waste heat from hot flue gases to preheat $515,044 $294,885 - - $515,044
-
MMBtu
- -
TOTAL RECOMMENDED $635,571 $401,079 $84,200
1,619,297
kWh
$29,139
-
kW-mo/yr
$521,043
-
MMBtu
$350 $839
TOTAL IMPLEMENTED $27,915 $11,395 $27,915
536,832
kWh
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings LPG Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs