ITAC Assessment: UF0438
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ITAC Assessment: UF0438
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Assessment Year 2010
Principal Product abrasive materials
NAICS 327910: Abrasive Product Manufacturing
SIC 3291: Abrasive Products
Sales Range $100
M
to 500
M
# of Employees 450
Plant Area 550,000
ft2
Annual Production 133,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,178,915 40,649,652
kWh
Natural Gas $401,736 67,500
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $374,425 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7135: Install occupancy sensors $22,343 $1,105 $22,343
413,752
kWh
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $85,202 $72,075 $85,201
1,577,799
kWh
$1
-
kW-mo/yr
-
03 2.7229: Air condition only space necessary $15,093 $1,615 $15,093
279,498
kWh
- -
04 2.7229: Air condition only space necessary $10,754 $22,000 $10,754
199,143
kWh
- -
05 2.7492: Use proper thickness of insulation on building envelope $112,650 $154,062 $112,650
2,086,103
kWh
- -
06 2.4224: Upgrade controls on compressors $24,615 $975 $24,615
455,839
kWh
- -
07 2.6218: Turn off equipment when not in use $6,023 $3,670 $6,023
111,529
kWh
- -
08 2.4239: Eliminate or reduce compressed air usage $1,272 $2,160 $1,272
23,562
kWh
- -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $59,220 $44,118 $59,220
1,096,072
kWh
- -
10 2.2442: Preheat combustion air with waste heat $14,054 - - - $14,054
-
MMBtu
11 2.2113: Repair or replace steam traps $14,482 - - - $14,482
-
MMBtu
12 2.2442: Preheat combustion air with waste heat $8,717 - - - $8,717
-
MMBtu
TOTAL RECOMMENDED $374,425 $301,780 $337,171
6,243,297
kWh
$1
-
kW-mo/yr
$37,253
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs