ITAC Assessment: UF0423
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ITAC Assessment: UF0423
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Assessment Year 2009
Principal Product thermoplastic elastomer pellets
NAICS 324110: Petroleum Refineries
SIC 5162: Plastics Materials and Basic Forms and Shapes
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 152,919
ft2
Annual Production 1,200,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $3,107,473 39,299,809
kWh
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $568,738 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,422

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Increase in Production Savings
01 2.2511: Insulate bare equipment $7,135 $12,571 $7,135
90,311
kWh
- - -
02 2.2211: Use optimum temperature $45,100 - $45,100
-
kWh
- - -
03 2.4239: Eliminate or reduce compressed air usage $1,442 $600 $1,442
18,256
kWh
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $31,606 $38,839 $31,606
400,075
kWh
- - -
05 2.5194: Redesign process $206,074 $300,000 $206,074
2,608,532
kWh
- - -
06 2.6212: Turn off equipment during breaks, reduce operating time $753 - $753
9,537
kWh
- - -
07 2.6212: Turn off equipment during breaks, reduce operating time $5,505 $2,503 $5,505
69,688
kWh
- - -
08 2.7135: Install occupancy sensors $495 $315 $495
6,266
kWh
- - -
09 3.5318: Recycle fluorescent lamps $2,671 $3,405 - - $2,671
-
lb
-
10 2.7141: Lower light fixtures in high ceiling areas $1,109 $283 $1,109
14,040
kWh
- - -
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,767 $1,301 $15,767
199,586
kWh
- - -
12 2.2511: Insulate bare equipment $159,410 $5,591 $159,410
2,017,847
kWh
- - -
13 3.5315: Lease / purchase baler; sell cardboard to recycler $7,000 - - $7,000
-
lb
- -
14 2.4151: Develop a repair/replace policy $3,460 - $3,460
40,124
kWh
- - -
15 3.521: General $8,403 $1,164 $8,403
106,363
kWh
- - -
16 2.7142: Utilize higher efficiency lamps and/or ballasts $4,288 $506 $4,288
54,277
kWh
- - -
17 2.7243: Improve air circulation with destratification fans / other methods $68,520 $24,901 - - - $68,520
TOTAL RECOMMENDED $568,738 $391,979 $490,547
5,634,902
kWh
$7,000
-
lb
$2,671
-
lb
$68,520
TOTAL IMPLEMENTED $21,422 $1,901 $21,422
267,503
kWh
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs