ITAC Assessment: UF0394
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ITAC Assessment: UF0394
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Assessment Year 2006
Principal Product Construction Equipment
NAICS 333923: Overhead Traveling Crane, Hoist, and Monorail System Manufacturing
SIC 3531: Construction Machinery and Equipment
Sales Range $100
M
to 500
M
# of Employees 450
Plant Area 400,000
ft2
Annual Production 3,000
pieces
Production Hrs. Annual 5,374
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $893,690 13,806,383
kWh
Electricity Demand $146,562 31,420
kW-mo/yr
Natural Gas $442,831 39,869
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $560,276 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,999

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings Increase in Production Savings
01 2.2511: Insulate bare equipment $1,756 $1,706 - - $1,756
-
MMBtu
- - -
02 2.3212: Optimize plant power factor $145,983 $20,000 $121,398
2,243,951
kWh
$24,585
-
kW-mo/yr
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,287 $810 $8,287
128,079
kWh
- - - - -
04 2.6231: Utilize controls to operate equipment only when needed $12,147 $33,136 $9,648
178,337
kWh
$2,499
-
kW-mo/yr
- - - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $6,956 - $4,723
72,995
kWh
- - $855 $1,378 -
06 2.4133: Use most efficient type of electric motors $6,473 $24,457 $6,455
92,188
kWh
$18
-
kW-mo/yr
- - - -
07 2.7292: Lower ceiling to reduce conditioned space $12,995 $1,250 $12,995
200,843
kWh
- - - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $2,450 $2,219 $1,936
37,657
kWh
$514
-
kW-mo/yr
- - - -
09 2.7313: Recycle air for heating, ventilation and air conditioning $22,183 $24,800 $22,183
342,857
kWh
- - - - -
10 4.651: Install back-up equipment $341,046 $100,000 - $841
-
kW-mo/yr
- - - $340,205
TOTAL RECOMMENDED $560,276 $208,378 $187,625
3,296,907
kWh
$28,457
-
kW-mo/yr
$1,756
-
MMBtu
$855 $1,378 $340,205
TOTAL IMPLEMENTED $16,999 $2,516 $13,010
201,074
kWh
- $1,756
-
MMBtu
$855 $1,378 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs