ITAC Assessment: UF0337
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ITAC Assessment: UF0337
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Assessment Year 2004
Principal Product Wallboards
NAICS 327420: Gypsum Product Manufacturing
SIC 3275: Gypsum Products
Sales Range $10
M
to 50
M
# of Employees 98
Plant Area 1,742,400
ft2
Annual Production 600,000
thousand feet
Production Hrs. Annual 7,488
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $868,579 15,504,857
kWh
Electricity Demand $224,757 27,125
kW-mo/yr
Natural Gas $898,735 166,786
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $342,816 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.1213: Direct warmest air to combustion intake $309,508 $180,000 - - - $309,508
-
MMBtu
- -
02 2.4151: Develop a repair/replace policy $1,095 $68,454 $1,095
16,589
kWh
- - - - -
03 2.7131: Add area lighting switches $9,552 $13,873 $5,404
95,506
kWh
$4,148
-
kW-mo/yr
- - - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $11,459 - $9,911
176,983
kWh
- - - $593 $955
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,725 $385 $7,745
138,299
kWh
- - - $(-20.0) -
06 2.3212: Optimize plant power factor $3,477 $12,000 - - $3,477 - - -
TOTAL RECOMMENDED $342,816 $274,712 $24,155
427,377
kWh
$4,148
-
kW-mo/yr
$3,477 $309,508
-
MMBtu
$573 $955
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs