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ITAC Assessment: UD1031
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ITAC Assessment: UD1031
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
University of Dayton University of Dayton
Assessment Year 2021
Principal Product Brakes
NAICS 336340: Motor Vehicle Brake System Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 450
Plant Area 800,568
ft2
Annual Production 42,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,615,781 25,779,000
kWh
Electricity Demand $218,446 58,097
kW-mo/yr
Electricity Fees $1,146 -
Natural Gas $308,706 77,905
MMBtu
Waste Disposal Costs
Water Usage $49,403 25,385
Tgal
Water Disposal $49,403 25,385
Tgal
TOTAL YEARLY COSTS $2,242,885
RECOMMENDED SAVINGS* $139,688 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,065

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $11,133 $5,000 $6,580
104,938
kWh
$4,553
-
kW-mo/yr
- -
02 2.4231: Reduce the pressure of compressed air to the minimum required $8,382 - $8,382
133,680
kWh
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,188 $676 $3,870
61,721
kWh
$318
-
kW-mo/yr
- -
04 2.4221: Install compressor air intakes in coolest locations $3,863 $10,000 $1,858
29,633
kWh
$223
-
kW-mo/yr
$1,782
-
MMBtu
-
05 2.4231: Reduce the pressure of compressed air to the minimum required $2,586 - $2,390
38,124
kWh
$196
-
kW-mo/yr
- -
06 2.2511: Insulate bare equipment $31,642 $15,000 $28,253
450,600
kWh
$3,389
-
kW-mo/yr
- -
07 2.2514: Cover open tanks $7,338 $15,000 $6,259
99,511
kWh
$1,079
-
kW-mo/yr
- -
08 2.7313: Recycle air for heating, ventilation and air conditioning $30,918 $30,918 - - $30,918
-
MMBtu
-
09 2.7245: Use direct air supply to exhaust hoods $6,625 $5,000 $5,343
85,225
kWh
$1,282
-
kW-mo/yr
- -
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $18,888 $23,132 $16,865
268,987
kWh
$2,023
-
kW-mo/yr
- -
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $909 - $812
12,944
kWh
$97
-
kW-mo/yr
- -
12 3.4116: Meter recycled water (to reduce sewer charges) $2,847 $1,000 - - - $2,847
-
Tgal
13 2.3212: Optimize plant power factor $1,446 $4,227 - $1,446
-
kW-mo/yr
- -
14 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,264 $7,500 $5,264
83,950
kWh
- - -
15 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,659 $7,500 $3,381
53,931
kWh
$278
-
kW-mo/yr
- -
TOTAL RECOMMENDED $139,688 $124,953 $89,257
1,423,244
kWh
$14,884
-
kW-mo/yr
$32,700
-
MMBtu
$2,847
-
Tgal
TOTAL IMPLEMENTED $16,065 $676 $15,454
246,469
kWh
$611
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs