ITAC Assessment: UD1089
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ITAC Assessment: UD1089
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Assessment Year 2024
Principal Product Paint
NAICS 325510: Paint and Coating Manufacturing
SIC 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 300,000
ft2
Annual Production 10,910
Tgal
Production Hrs. Annual 8,760
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $468,758 8,725,433
kWh
Electricity Demand $522,091 18,002
kW-mo/yr
Electricity Fees $2,000 -
Natural Gas $218,929 55,165
MMBtu
Waste Disposal Costs
Water Usage $15,212 4,003
Tgal
Water Disposal $26,859 3,482
Tgal
Other Liquid (non-haz) $28,442 1
gal
TOTAL YEARLY COSTS $1,282,291
RECOMMENDED SAVINGS* $133,087 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $79,860 - - $79,860
-
kW-mo/yr
- - -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $30,384 - $12,408
231,059
kWh
$17,976
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,974 - $5,158
96,051
kWh
$3,816
-
kW-mo/yr
- - -
04 2.4221: Install compressor air intakes in coolest locations $7,169 $2,030 $4,121
76,734
kWh
$3,048
-
kW-mo/yr
- - -
05 2.7135: Install occupancy sensors $472 $550 $235
4,368
kWh
$209
-
kW-mo/yr
- $22 $6
06 2.2414: Use waste heat from hot flue gases to preheat $6,228 $27,650 $(-701.0)
(-13,065)
kWh
$(-519.0)
-
kW-mo/yr
$7,448
-
MMBtu
- -
TOTAL RECOMMENDED $133,087 $30,230 $21,221
395,147
kWh
$104,390
-
kW-mo/yr
$7,448
-
MMBtu
$22 $6
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs