ITAC Assessment: UD1081
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ITAC Assessment: UD1081
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Assessment Year 2024
Principal Product Metal Products
NAICS 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 250
Plant Area 380,000
ft2
Annual Production 1
units
Production Hrs. Annual 8,568
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,000,098 17,012,800
kWh
Electricity Demand $498,961 33,897
kW-mo/yr
Electricity Fees $8,042 -
Natural Gas $119,315 18,771
MMBtu
Waste Disposal Costs
Water Usage $45,861 9,219
Tgal
Water Disposal $73,497 9,219
Tgal
Other Liquid (non-haz) $31,842 1
gal
TOTAL YEARLY COSTS $1,777,616
RECOMMENDED SAVINGS* $134,164 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $792 - $586
9,968
kWh
$206
-
kW-mo/yr
- - -
02 2.5123: Reduce fluid flow rates $29,869 $3,076 $29,869
507,970
kWh
- - - -
03 2.7241: Install outside air damper / economizer on hvac unit $55,362 $6,264 $55,362
941,530
kWh
- - - -
04 2.1233: Analyze flue gas for proper air/fuel ratio $1,442 - - - - $1,442
-
MMBtu
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $16,187 $1,235 $11,985
203,825
kWh
$4,202
-
kW-mo/yr
- - -
06 2.4221: Install compressor air intakes in coolest locations $12,481 $730 $9,294
158,069
kWh
$3,187
-
kW-mo/yr
- - -
07 2.4239: Eliminate or reduce compressed air usage $7,626 $7,875 $161
2,730
kWh
$7,465
-
kW-mo/yr
- - -
08 2.4235: Remove or close off unneeded compressed air lines $3,404 - $3,404
57,883
kWh
- - - -
09 2.3212: Optimize plant power factor $6,380 $17,600 - - $6,380 - -
10 3.4116: Meter recycled water (to reduce sewer charges) $621 $249 - - - - $621
-
Tgal
TOTAL RECOMMENDED $134,164 $37,029 $110,661
1,881,975
kWh
$15,060
-
kW-mo/yr
$6,380 $1,442
-
MMBtu
$621
-
Tgal
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs