ITAC Assessment: UD1069
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ITAC Assessment: UD1069
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Assessment Year 2023
Principal Product Rubber Extrusion
NAICS 326299: All Other Rubber Product Manufacturing
SIC 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods
Sales Range $10
M
to 50
M
# of Employees 130
Plant Area 171,136
ft2
Annual Production 10,144,812
lb
Production Hrs. Annual 5,880
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $568,647 11,888,250
kWh
Electricity Demand $381,510 22,584
kW-mo/yr
Electricity Fees $113 -
Natural Gas $67,025 9,476
MMBtu
Waste Disposal Costs
Water Usage $40,738 11,128
Tgal
Water Disposal $41,844 11,128
Tgal
Other Liquid (non-haz) $113 1
gal
TOTAL YEARLY COSTS $1,099,990
RECOMMENDED SAVINGS* $98,256 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $44,543

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.6212: Turn off equipment during breaks, reduce operating time $31,978 - $31,978
669,006
kWh
- - - - -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,796 $300 $2,469
51,663
kWh
$1,327
-
kW-mo/yr
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,461 $952 $2,592
54,218
kWh
$1,869
-
kW-mo/yr
- - - -
04 2.4239: Eliminate or reduce compressed air usage $2,894 $1,403 $2,894
60,554
kWh
- - - - -
05 2.4224: Upgrade controls on compressors $1,799 - $1,045
21,857
kWh
$754
-
kW-mo/yr
- - - -
06 2.7135: Install occupancy sensors $1,372 $1,389 $911
19,051
kWh
- - - $79 $382
07 3.4111: Use closed cycle process to minimize waste water production $51,914 $75,982 $(-19,809.0)
(-414,421)
kWh
$(-1,191.0)
-
kW-mo/yr
$35,966
-
Tgal
$36,948
-
Tgal
- -
08 2.2514: Cover open tanks $42 $2,000 $42
882
kWh
- - - - -
TOTAL RECOMMENDED $98,256 $82,026 $22,122
462,810
kWh
$2,759
-
kW-mo/yr
$35,966
-
Tgal
$36,948
-
Tgal
$79 $382
TOTAL IMPLEMENTED $44,543 $6,044 $40,886
855,374
kWh
$3,196
-
kW-mo/yr
- - $79 $382
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Usage Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs