ITAC Assessment: UD1056
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ITAC Assessment: UD1056
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Assessment Year 2023
Principal Product Conductive Polymers
NAICS 325998: All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2899: Chemicals and Chemical Preparations, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 75
Plant Area 41,000
ft2
Annual Production 920,430
lb
Production Hrs. Annual 3,750
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $354,405 4,769,146
kWh
Electricity Demand $64,790 9,864
kW-mo/yr
Electricity Fees $1,407 -
Natural Gas $97,783 15,462
MMBtu
Waste Disposal Costs
Water Usage $2,809 454
Tgal
Water Disposal $1,779 454
Tgal
TOTAL YEARLY COSTS $522,973
RECOMMENDED SAVINGS* $120,986 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $103,774

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,474 $250 $3,099
41,713
kWh
$375
-
kW-mo/yr
- - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $2,573 - $2,295
30,889
kWh
$278
-
kW-mo/yr
- - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,193 - $1,053
14,179
kWh
$140
-
kW-mo/yr
- - -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $36,442 - $33,205
446,906
kWh
$612
-
kW-mo/yr
$2,625
-
MMBtu
- -
05 2.4113: Install motor voltage controller on lightly loaded motors $17,114 $3,100 $15,265
205,457
kWh
$1,849
-
kW-mo/yr
- - -
06 2.1233: Analyze flue gas for proper air/fuel ratio $3,784 - - - $3,784
-
MMBtu
- -
07 2.2113: Repair or replace steam traps $7,938 $800 - - $7,938
-
MMBtu
- -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $23,824 - $12,637
170,085
kWh
$3,576
-
kW-mo/yr
- $2,918 $4,693
09 2.7135: Install occupancy sensors $7,204 $1,800 $7,136
96,048
kWh
- - - $68
10 2.7111: Reduce illumination to minimum necessary levels $1,229 - $655
8,813
kWh
$185
-
kW-mo/yr
- $109 $280
11 2.7447: Install vinyl strip / high speed / air curtain doors $228 $368 - - $228
-
MMBtu
- -
12 2.9114: Use solar heat to make electricty $15,983 $148,109 $13,990
188,293
kWh
$1,993
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $120,986 $154,427 $89,335
1,202,383
kWh
$9,008
-
kW-mo/yr
$14,575
-
MMBtu
$3,027 $5,041
TOTAL IMPLEMENTED $103,774 $6,318 $74,690
1,005,277
kWh
$6,830
-
kW-mo/yr
$14,575
-
MMBtu
$2,918 $4,761
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs