ITAC Assessment: UD0975
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ITAC Assessment: UD0975
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Assessment Year 2017
Principal Product Food packaging
NAICS 326112: Plastics Packaging Film and Sheet (including Laminated) Manufacturing
SIC 3087: Custom Compounding of Purchased Plastics Resins
Sales Range $10
M
to 50
M
# of Employees 97
Plant Area 238,602
ft2
Annual Production 42,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,234,057 17,188,413
kWh
Natural Gas $10,821 1,572
MMBtu
TOTAL YEARLY COSTS $1,244,878
RECOMMENDED SAVINGS* $158,354 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $92,721

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Personnel Changes Savings
01 2.6218: Turn off equipment when not in use $14,600 - $14,600
203,100
kWh
-
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,179 - $3,179
44,149
kWh
-
03 2.2625: Chill water to the highest temperature possible $17,029 $68 $17,029
236,520
kWh
-
04 2.2614: Use cooling tower or economizer to replace chiller cooling $9,406 $500 $9,406
130,637
kWh
-
05 2.2514: Cover open tanks $29,884 $2,350 $29,884
415,050
kWh
-
06 2.4239: Eliminate or reduce compressed air usage $16,737 $2,000 $16,737
232,465
kWh
-
07 2.4239: Eliminate or reduce compressed air usage $7,640 $1,600 $7,640
106,112
kWh
-
08 2.4221: Install compressor air intakes in coolest locations $4,964 $2,000 $4,964
68,950
kWh
-
09 2.4224: Upgrade controls on compressors $1,684 $1,500 $1,684
23,400
kWh
-
10 2.7228: Avoid introducing hot, humid, or dirty air into hvac system $4,642 $5,000 $4,642
64,469
kWh
-
11 2.7142: Utilize higher efficiency lamps and/or ballasts $45,148 $47,000 $44,056
611,883
kWh
$1,092
12 2.7135: Install occupancy sensors $3,441 $1,931 $3,039
42,208
kWh
$402
TOTAL RECOMMENDED $158,354 $63,949 $156,860
2,178,943
kWh
$1,494
TOTAL IMPLEMENTED $92,721 $52,099 $91,227
1,267,372
kWh
$1,494
Yearly Savings* Imp'd Cost* Electricity Usage Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs