| Assessment Year | 2023 |
|---|---|
| Principal Product | Appliance control panels and semi-truck bumpers |
| NAICS | 336370: Motor Vehicle Metal Stamping |
| SIC | 3469: Metal Stampings, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 330 |
| Plant Area |
400,000
ft2
|
| Annual Production | 31,518,510
lb
|
| Production Hrs. Annual | 6,600
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $618,747 | 11,644,548 |
kWh
|
$0.053 | |
| Electricity Demand | $190,232 | 24,692 |
kW-mo/yr
|
$7.70 | |
| Electricity Fees | $10,946 | - |
|
- | |
| Natural Gas | $674,757 | 92,276 |
MMBtu
|
$7.31 | |
| Waste Disposal Costs | |||||
| Water Usage | $87,899 | 11,410 |
Tgal
|
$7.70 | |
| Water Disposal | $21,151 | 20,370 |
Tgal
|
$1.04 | |
| TOTAL YEARLY COSTS | $1,603,732 | ||||
| RECOMMENDED SAVINGS* | $500,008 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $153,976 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.6212: Turn off equipment during breaks, reduce operating time | $10,825 | - |
$10,825
108,792
kWh
|
- | - | - | - | - | |
| 02 | 2.8118: Check for accuracy of utility / power meters | $9,224 | - | - | - | - | - | $9,224 | - | |
| 03 | 2.7314: Reduce ventilation air | $153,776 | $45,000 |
$25,851
259,810
kWh
|
$2,509
-
kW-mo/yr
|
$125,416
-
MMBtu
|
- | - | - | |
| 04 | 2.7224: Reduce space conditioning during non-working hours | $72,916 | $709 |
$30,145
302,965
kWh
|
- |
$42,771
-
MMBtu
|
- | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $19,075 | $952 |
$17,387
174,739
kWh
|
$1,688
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $10,943 | $20,000 |
$9,975
100,254
kWh
|
$968
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.6212: Turn off equipment during breaks, reduce operating time | $27,897 | - |
$27,897
280,377
kWh
|
- | - | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $115,254 | $300,000 |
$93,516
939,859
kWh
|
$13,252
-
kW-mo/yr
|
- | $6,921 | - | $1,565 | |
| 09 | 2.7135: Install occupancy sensors | $38,668 | $14,325 |
$31,277
314,345
kWh
|
$4,432
-
kW-mo/yr
|
- | $2,959 | - | - | |
| 10 | 2.1233: Analyze flue gas for proper air/fuel ratio | $3,436 | $50 | - | - |
$3,436
-
MMBtu
|
- | - | - | |
| 11 | 2.2414: Use waste heat from hot flue gases to preheat | $37,994 | $22,360 | - | - |
$37,994
-
MMBtu
|
- | - | - | |
| TOTAL RECOMMENDED | $500,008 | $403,396 |
$246,873
2,481,141
kWh
|
$22,849
-
kW-mo/yr
|
$209,617
-
MMBtu
|
$9,880 | $9,224 | $1,565 | ||
| TOTAL IMPLEMENTED | $153,976 | $300,000 |
$132,238
1,329,028
kWh
|
$13,252
-
kW-mo/yr
|
- | $6,921 | - | $1,565 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs