| Assessment Year | 2022 |
|---|---|
| Principal Product | Ethyl Alcohol Manufacturing |
| NAICS | 325193: Ethyl Alcohol Manufacturing |
| SIC | 2869: Industrial Organic Chemicals, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 62 |
| Plant Area |
500,000
ft2
|
| Annual Production | 131,998
Tgal
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $3,573,960 | 89,370,101 |
kWh
|
$0.040 | |
| Electricity Demand | $409,412 | 141,120 |
kW-mo/yr
|
$2.90 | |
| Electricity Fees | $5,562 | - |
|
- | |
| Natural Gas | $9,579,013 | 3,438,471 |
MMBtu
|
$2.79 | |
| Waste Disposal Costs | |||||
| Water Usage | $408,547 | 102,137 |
Tgal
|
$4.00 | |
| Water Disposal | $388,891 | 20,275 |
Tgal
|
$19.18 | |
| TOTAL YEARLY COSTS | $14,365,385 | ||||
| RECOMMENDED SAVINGS* | $526,508 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $73,033 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4113: Install motor voltage controller on lightly loaded motors | $58,668 | $25,875 |
$58,668
1,470,366
kWh
|
- | - | - | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,757 | - |
$5,222
130,884
kWh
|
$535
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $3,018 | $10,000 |
$2,745
68,648
kWh
|
$273
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $68,929 | $100,000 |
$62,688
1,571,115
kWh
|
$6,241
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4323: Use optimum size and capacity equipment | $14,725 | $4,661 |
$12,697
318,216
kWh
|
$2,028
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $4,104 | - |
$3,733
93,316
kWh
|
$371
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7135: Install occupancy sensors | $19,725 | $23,544 |
$14,216
355,478
kWh
|
$1,416
-
kW-mo/yr
|
- | $1,575 | $2,518 | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $351,582 | $1,000,000 | - | - |
$351,582
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $526,508 | $1,164,080 |
$159,969
4,008,023
kWh
|
$10,864
-
kW-mo/yr
|
$351,582
-
MMBtu
|
$1,575 | $2,518 | ||
| TOTAL IMPLEMENTED | $73,033 | $100,000 |
$66,421
1,664,431
kWh
|
$6,612
-
kW-mo/yr
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs