ITAC Assessment: UD1023
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ITAC Assessment: UD1023
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Assessment Year 2021
Principal Product Industrial Valves
NAICS 332911: Industrial Valve Manufacturing
SIC 3491: Industrial Valves
Sales Range $50
M
to 100
M
# of Employees 150
Plant Area 40,000
ft2
Annual Production 227,000,000
ton
Production Hrs. Annual 5,964
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $203,626 4,121,982
kWh
Electricity Demand $48,399 8,532
kW-mo/yr
Electricity Fees $70,692 -
Natural Gas $34,211 7,985
MMBtu
Waste Disposal Costs
Water Usage $3,362 697
Tgal
Water Disposal $6,778 653
Tgal
TOTAL YEARLY COSTS $367,068
RECOMMENDED SAVINGS* $57,030 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.6218: Turn off equipment when not in use $9,882 - $8,539
172,845
kWh
$1,343
-
kW-mo/yr
- -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $218 - $125
2,521
kWh
$93
-
kW-mo/yr
- -
03 2.7491: Insulate glazing, walls, ceilings, and roofs $163 - - - $163
-
MMBtu
-
04 2.4231: Reduce the pressure of compressed air to the minimum required $33,329 $14,912 $28,801
583,012
kWh
$4,528
-
kW-mo/yr
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,341 - $1,023
20,676
kWh
$318
-
kW-mo/yr
- -
06 2.4221: Install compressor air intakes in coolest locations $1,275 $3,000 $970
19,638
kWh
$305
-
kW-mo/yr
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $605 $340 $1,282
25,952
kWh
$403
-
kW-mo/yr
- $(-1,080.0)
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,553 $5,220 $932
18,860
kWh
$519
-
kW-mo/yr
- $102
09 2.7142: Utilize higher efficiency lamps and/or ballasts $936 $1,600 $736
14,892
kWh
$231
-
kW-mo/yr
- $(-31.0)
10 2.7135: Install occupancy sensors $904 $560 $480
9,709
kWh
$106
-
kW-mo/yr
- $318
11 2.1224: Replace boiler $6,824 $18,600 - - $6,824
-
MMBtu
-
TOTAL RECOMMENDED $57,030 $44,232 $42,888
868,105
kWh
$7,846
-
kW-mo/yr
$6,987
-
MMBtu
$(-691.0)
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs